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2003 Freightliner Cascadia TSBs

222 Technical Service Bulletins across 16 categories

Other

79 bulletins
10195924

SAM Cab & SAM Chassis Wall Charts

10195913

Cascadia Fault codes 6.0

10195716

Odometer racks up mileage when the vehicle is stationary - Cascadia

10195626

SS 469068 Cascadia SAM Cab, SAM Chassis, MSF and CGW Hardware Compatibility

10195576

SS 1033121 Adding a Fan Override Switch (Legacy Cascadia)

10193732

Freightliner Action Bulletin FAB158 Cummins Eaton SmartAdvantage

10193710

Freightliner Action Bulletin FAB154 New options for Cascadia

10161114

Installation of Vortex Generators

10161109

Revised Bulletin

10160799

Rear PTO Pump Support CA

10160773

fp00024 Cable-Tie Reference

10158125

Letter to customer on Coverage Extension GHG17 After Treatment

10156468

Letter to customer on Coverage Extension GHG17 After Treatment

10156370

Technical Publications Ordering

10156354

DT12 PTO Upfit

10151510

Operating Hours for the Customer Assistance Center

10151463

sb54299 ICU3 to ICU3S Replacement Guidelines

10142383

sb4932 DEF Gauge Reading Incorrectly

10142367

525-13 SPN 2791-FMI 7 ? ALL YEARS

10142274

54-279 - Intermittent Communication Between the TrailerTRACS Transmitter and the Qualcomm Unit

10142073

sb54215 ICU4M Missing VORAD Information or Reporting Fault SA 42 SPN FMI 07

10141989

sb4269 Excessive Moisture in the Air System

10141960

Replacing or Upgrading Airliner 40K Transverse Torque Rods

10141959

DT12 PTO Upfit

10141740

sb31034 Towing ProceduresB

10141719

sb2083 FluidXchange Tool and FittingsB

10141706

sb2068 Conventional Fully-Formulated Coolant with SCA Color Change

10141699

sb2059 Replacing Push-to-Connect Air Line Fittings with Brass Compression Fittings

10141698

sb2058 Early EPA07 QLD Radiator Replacement

10141697

sb2057 New Surge Tank Design

10141649

fsb4269 Humidit excessive dans le systme d'air

10140993

sb3132 Cascadia Chassis Side Fairing Lower Air Deflector Retention

10140918

sb3131 Huck-Spin 2 Changeover

10140901

13TS2 Single-Speed Fan Operation on Cascadia Vehicles

10140848

sb8844 Braces for Cascadia Cab-Mounted Splash Shields

10140766

sb4932 DEF Gauge Reading Incorrectly

10129712

12C3bul-DocTrac - Final

10129711

12C3 - Instructions-DocTrac -Final

10129708

12-022-DLR Daimler Trucks Remarketing Corporation (DTR) Now Requires Pre-approval for Repairs $1,200 (USD) and Greater

10129705

15TS3 Detroit? Coolant Change From Nitrite Organic Acid Technology

10129697

15CSA10 The Detroit CSC announcing a new feature ? Ability to attach files to an existing CSC

10129696

15CSA9 Release of DiagnosticLink 8.02

10129684

sb54291 Detroit Assurance Lane Departure Warning Camera

10129646

15-009_Detroit_New_SDTs

10129645

15TL5 DAVCO Shop Pro FXP 95

10129627

15CSA4 Holiday Schedule for the Detroit Customer Support Center

10128809

713-14 Symptom Diagnostics - Combustion Gas in Coolant

10128808

715-14 Symptom Diagnostics - Coolant Los

10128789

14-028 Remy Extended Coverage Direct File

10128788

14-027 Detroit's New Consolidated Labor Operations (CLOs

10128784

14-023 Detroit Axles Pre-Approval Changes

10128783

14-022 Pre-Approval Threshold Increase From $2,500 to $5,000 USD

10128778

54-215 - ICU4M Missing VORAD Information or Reporting Fault SA 42 SPN 639 FMI 07

10128730

16-009R_OWL Enhancements

10128729

New Detroit Bearing Failure Analysis Standard Diagnostic Time

10128719

17-026 Holiday Closure 2017

10128713

17CSA25 New Method for Uploading Diagnostic Log Files to the CSC

10128712

17CSA24 Holiday Schedule for the Detroit Customer Support Center

10128711

17CSA23r Detroit CSC closed December 14, 2017 from 11:15 am - 1:15 pm Eastern Time

10126808

12-039-DLR OWL Pre-approval's Time Frame Increases to 60 Days

10126806

15-028 New Detroit Coolant Line SRTs

10126804

Detroit Data Summaries Application and Kits Are No Longer Available Through PDC

10126796

_NewDetroitCoolantLineSRTs

10126776

13wo3rev2_final Actual Labor Hours on Detroit Claims

10126768

0229-14 Symptom Based Diagnostics - Oil Separator

10126765

0233-14 SPN 51 FMI 2 - All Years

10126763

0224-14 SPN 1590 FMI 9 - CPC- All Years February 2014

10124147

14-038_New_SRTs Additional Detroit Standard Repair Times.

10124146

14-039_additional_SDTs New Detroit Standard Diagnostic Times

10124140

14TS28 DD Platform Belt Drive System - Belt Part Numbers and diagnostics

10124139

1003-14 Rough Running or Stalling.

10124138

1009-14 SPN 5016 (ACM) (GHG14)

10124137

1007-14 SPN 5016/FMI 3, 4 (ACM) (EPA10)

10124136

1006-14 SPN 4374 (ACM) (GHG14)

10124135

1008-14 SPN 3510FMI 4,7, and 8 (CPC)(GHG14)

10124134

1010-14 SPN 2623 (CPC) (GHG14)

10124125

14-039 New Detroit Standard Diagnostic Times

10124124

14-038 Additional Detroit Standard Repair Times

10124116

sb0039 New "Natural Gas Vehicles Information" Webpage

Electrical

24 bulletins
10195593

Service Solution SS 1033047 M2 Battery Drain Problem Mismatched I...

10195575

Service Solution SS 1033094 KUS Float Tube Fuel Level Sensor Inform...

10195478

SS 1033638 - Power Window Express Down Module Discontinued

10193705

Freightliner Action Bulletin FAB153 New Harness Highway for Cascadia

10160789

SS 1034220 SSI Ultrasonic Fuel Level Sensor Information

10160779

sb54308 Chassis ECU Programming

10154906

Service Bulletin- Chassis ECU Programming

10153403

Aftertreatment Systems - Diesel Exhaust Fluid Pump Module and Components

10151503

Indel B Refrigerator Loose Circuit Board

10142275

54-277 - Resetting Erroneous Learned Roll Call ECUs on Vehicles with ICU4M

10142272

54-278 - Powernet Troubleshooting Guide: Batteries, Path, Alternator, and Starter

10142271

54-274 - Plastic Battery Box Cover Retainer Clip

10141708

sb2070 EPA07 and Newer Gentech Coolant-Level Sensor Testing

10141648

fp54031 Ordering Service Wiring Harnesses for Cascadia

10140959

54-275 - Chassis-Mounted Trailer PDM, Battery Power Cable Terminal Corrosion

10140706

SS 1033334 ICU3S Displays "Electrical System Problem Detected - Shutdown in Progress"

10130377

Cleaning of the Exhaust Gas Recirculation Venturi Pipe Delta P Sensor Ports

10129660

15-016-DLR New Essential Tool For CPWA, CPPRA, Ltd CPPRA, & DSDWC Parties: Cadex CA-12 Battery Tester

10128774

54-285 - Cracked Fuses on Powertrain Power Distribution Modules

10126778

14TS5 Replacing Damaged Aftertreatment Sensor Bosses

10124133

1005-14 Oil Coolant Module

10124128

18SP684Rev4 18SP684Rev4 ? EPA07 and EPA10 DD Platform EGR Delta Pressure Sensor Update

10124127

18SP705Rev5 18SP705Rev5 ? DD Platform Delta Pressure Sensor

10124118

sb3250 Incorrect ECAS Ride Height Sensor and Linkage Installation

Engine

22 bulletins
10195701

Cascadia - Engine Will Not Crank (No Starter Output from SAM Cab)

10162283

Service Solution: 1034298 - New Cascadia Engine Harness Chafe at A06-95037-000 Bracket

10154914

Service Information Bulletin- Oil Present at the Turbocharger Compressor Housing

10142373

532-13 Description and Operation of the Two-Stage Valve - Two-Filter Systems

10141985

sb0935 Replacing the Engine Air Filter Element, Donaldson Air Cleaner (03-33648-001-002)

10140960

83-144 - Optimized Idle and Auxiliary Cab Heater Concurrent Operation

10130348

Inspection of the DD13 Turbocharger

10129704

15TS10Rev DD Engine Platform Coolant Filter

10129644

15TL4 W470589050900 ? 3/8? Drive GEN2 Two-Stage Valve Socket

10129613

sb01101 Pilot Bearing Spacer for Detroit Engines with Eaton transmissions

10128807

714-14 Symptom Diagnostics - Low Engine Compression

10128806

712-14 Engine Coolant Temperature

10128773

20-73 - CANCELED: Cascadia Radiator Update?EPA10 with DDC Engines

10128772

20-75 - CANCELED: Cascadia Radiator Update?EPA10 with Cummins ISX Engines

10128732

16-011 New Detroit Camshaft Housing Seal Standard Repair Time

10126830

sb4724 Crank No Start, Loss of Engine Prime on Decked Vehicles

10126807

12-038-DLR - No Problem Found - Policy Claims - During Basic Vehicle Chassis or Base Engine Coverage

10126777

14TS4 Valve and Liner Installation Tool Issue

10126770

0228-14 Engine Oil Leaks - Oil Dye Method

10126745

0237-14 Engine Brake Solenoid

10124145

14-040_Additional_CLOs Additional Detroit CLOs for the Heavy Duty Engine Platform

10124126

14-040 Additional Detroit CLOs for the Heavy Duty Engine Platform

Pre-Delivery & Maintenance

18 bulletins
10176997

Service Bulletin for Chassis Side-Fairing Kickplate Magnet Replacement.

Read full bulletin

On Freightliner Cascadia and New Cascadia vehicles manufactured before May 20, 2019, and equipped with side-fairings, the magnets that hold the kickplate closed may corrode and prevent the kickplate from staying in the closed position.

10163599

Warranty Information Letter sent to customers regarding new refrigerator supplier for returning parts.

10160786

Service Bulletin- sb54311 ICU Odometer Programming

10156351

Reminder: Paper Service Bulletin Mailings Are Discontinued

10154915

Service Information Bulletin

10154899

Important Campaign Information on FL614 Recall

10154502

Service Information Bulletin- Input Shaft Pilot Bearing Measurement Specification

10154491

Service Bulletin New "Natural Gas Vehicle Information" Webpage

10142302

sb83155 Espar Service Information

10141702

sb2063 Coolant Filter Inspection Procedure, DD13 DD15 DD16 Only

10129659

15-015 Warranty Exclusions Reminder

10128787

14-026-DLR SelecTruck Warranty Enhancements

10128728

Canadian Warranty Parts Return Address Change

10128708

OWL Enhancement Service Model Field

10128707

Warranty Classroom Training in 2018

10126810

12-041-DLR Over the Counter No Hassle Warranty (OTC)

10126797

_Warranty Recognition Program - Coming Soon

10124149

14WO-9_Warranty_Access Detroit New User Warranty Access Request

Fuel System

18 bulletins
10161113

SS 1034231 New Cascadia Fuel Gauge Not Indicating Full When Fuel Tank(s) Are Filled

10158020

Fuel Level Sending Unit Retrofit

10154916

Service Information Bulletin- Exhaust Gas Recirculation Crossover Pipe

10142371

530-13 Low Pressure Fuel Pump ? Two-Filter Fuel System

10142370

529-13 Operation of the Fuel System - Two-Filter Fuel System

10141760

sb54296 Fuel Level Sending Unit RetrofitB

10141752

sb54148 Radio and Integrated Thin-Film Antenna Troubleshooting, and Field Service UpdatesB

10130342

18SP726 ? EPA10 GHG14 Two-Filter Fuel System KM59 GEN1 DD13 High Pressure Fuel Fee

10129706

15TL6 W470589129100 ? HDEP HP Fuel Rail Test Caps

10129661

15-017 Detroit: Updated Fuel Injector SDTs

10126775

0239-14 High Pressure Fuel Injector Lines - Three-Filter System

10126774

0238-14 Removal of the High Pressure Fuel Injector Lines - Two-Filter

10126773

0210-14 High Pressure Fuel Rail Feed Lines - Three-Filter System

10126772

0209-14 High Pressure Fuel Rail Feed Lines - Two-Filter System

10126769

0219-14 Metal in Fuel

10126767

0202-14 Symptom Diagnostics - Hard Start No Start - Two-Filter Fuel System

10126766

0215-14 Check for Rough Running or Stalling - Three-Filter Fuel System

10126723

54-281 - Fuel Level Sender Guard Installation

Body & Paint

12 bulletins
10193686

Freightliner Action Bulletin FAB145 New Cascadia Roof Fairing

10163511

Warranty Information Letter - Expanded guidelines for paint-related claims sent out to Freightliner, Western star,...

Read full bulletin

Thomas Built Bus, Export and Direct warranty customers

10146298

The right-hand cab panel on New Cascadia can come into contact with the right-hand chassis-side fairing when making a left turn.

Read full bulletin

This contact can result in an audible popping noise, paint-damage to the rocker panel and damage to the back-side of the chassis-side fairing.

10142300

sb9815 Paint Finish Standards

10142269

54-280 - Video Available for Servicing APEX 150 Sealed 16-Pin Connectors

10142074

sb60144 New Cascadia Windshield Seal, Adhesive, and Preparation

10141768

sb98020 Axalta Paint Finish CareB

10141645

fp31028 Cascadia 14.5-Inch Hendrickson Aero-Clad Stainless-Steel Bumpers

10140717

sb9815 Paint Finish Standards

10140657

Cascadia Windshield Improvements

10129756

sb3130 Quarter Fender Reinforcement

10126809

12-040-DLR Roof Fairing Removal Program

Suspension

10 bulletins
10158073

Cascadia Radiator Strut Rod Rubbing on Upper Radiator Hose

10158052

Cascadia Radiator Strut Rod Rubbing on Upper Radiator Hose

10156421

Cascadia Radiator Strut Rod Rubbing on Upper Radiator Hose

10156400

Cascadia Radiator Strut Rod Rubbing on Upper Radiator Hose

10154501

Detroit DT12 Split Rod Bushing Repair letter to customer

10151533

Service Bulletin: AirLiner Suspension Six-Piece Bolted Service Crossmember

10146297

With the start of production on February 12, 2018, the fasteners used to assemble Airliner rear suspension crossmembers changed.

Read full bulletin

The forward-suspension crossmember will assembled with 5/8-18 fasteners and the rear-suspension (bogie) crossmember will be assembled with 3/4-16 fasteners.

10142285

33-28 - Bearing Spacer Replacement, ConMet PreSet Steer Hubs

10142284

35-30 - Bearing Spacer Replacement, ConMet PreSet Drive Hubs

10128731

Warranty Recognition Program Suspension

Lighting

8 bulletins
10236418

ICUC Bulb check function.

10193690

Freightliner Action Bulletin FAB146 Cascadia LED headlights

10161117

Accent / Park Light Function Disable Accent / Park Light Function Disable

10161115

SS1034234 Cascadia ICU4Me - Low Air Warning Light Not Coming On

10130329

Some vehicles may have been incorrectly shimmed at the factory, and may lean slightly to the right or left.

Read full bulletin

While this does not affect the operation of the vehicle, it may be visually unpleasing to many customers.

10129681

sb3133 Step Clamps Are Not Reusable

10128785

14-024-DLR DTNA & JAD Highlights - Q1 & Q2

10124123

14-036-DLR DTNA & JAD Highlights - Q3

Brakes

7 bulletins
10236419

ABS Light illuminating in the ICU.

10160783

sb42077 Steer Axle Brake Chatter

10160782

Steer Axle Brake Chatter

10156349

Service Bulletin- ABS Light Illuminating in the ICU, ABS Solenoids Not Self Checking

10141732

sb4267 Brake Shimmy?Meritor SteeLite X30? Brake Drum with Excessive RunoutB

10129757

sb4267 Brake Shimmy - Meritor SteeLite X30 Brake Drum with Excessive Runout

10126829

sb4268 Brake S-Cam Tube Lubrication Interval Change

Transmission

5 bulletins
10142286

25-34 - Clutch-Related No-Start Diagnostics

10141711

sb2074 Kysor Fan Clutch Rocking Runout Inspection

10141707

sb2069 Kysor Fan Clutch Sticking

10140767

sb2074 Kysor Fan Clutch Rocking Runout Inspection

10129622

15-010-DLR Transmission Cooler Line Photos

HVAC & Climate

4 bulletins
10160774

sb83160 HVAC Blend Door Retrofit

10142076

sb83145 ParkSmart Refrigerant Loop Service Kits

10140791

sb83114 Approved Leak Detection Methods for Air Conditioning

10129758

sb83145 ParkSmart Refrigerant Loop Service Kits

Steering

4 bulletins
10158072

Adjusting Tilt Lock Force on TRW Steering Columns

10158051

Adjusting Tilt Lock Force on TRW Steering Columns

10156420

Adjusting Tilt Lock Force on TRW Steering Columns

10156399

Adjusting Tilt Lock Force on TRW Steering Columns

Tires & Wheels

4 bulletins
10142382

sb3529 Axle Alignment Specifications

10129707

14TL-7Rev DD Platform Flywheel Housing Runout Tool W470589032100

10128715

17TL25 TruckCam? Alignment System

10126823

ICI12-028-DLR FL632 - Interim Notice

Software & Calibration

4 bulletins
10129713

12CSA18 Update to Fix Internet Explorer - A Script on this Page is causing Internet Explorer to Run Slowly Issue

10128709

Computer Hook-Up Standard Diagnostic Time Update

10124148

14-035_SRT_Update_for_Cascadia Detroit Standard Repair Time Updates for Cascadia Truck Models

10124122

14-035 Detroit Standard Repair Time Updates for Cascadia Truck Models

Infotainment

2 bulletins
10195659

SS 1032974 High Oil Pressure on 2017 DTNA Vehicles Instrument Cluster Display

10140992

sb4269 DEF Metering Unit Inlet Screen Clogging Due to Excessive Moisture in the Air System

Hybrid & EV

1 bulletin
10156473

18TS4Rev DD Heavy Duty Platform Accessory Drive Belt