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2005 Ford Mustang TSBs

46 Technical Service Bulletins across 10 categories

Electrical

9 bulletins
10240415

Certain 2005-2014 Mustang, 2005-2006 GT, 2004-2011 Ranger, 2006-2012 Fusion and MKZ/Zephyr, 2006-2011 Milan, and...

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2007-2010 Edge & MKX Vehicles Driver & Passenger Airbag Module Quality Control Inspection REASON FOR THIS SUPPLEMENT Updated Ranger Technical Information to include images of a pass and fail airbag inflator inspection for 2007-2011 model years.

10235153

For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended.

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It is also not recommended to order a replacement module using a vehicle identification number (VIN) from a different vehicle. Most modules on these affected vehicles are VIN/vehicle specific and hardware variations between modules do exist. Swapping a module from a vehicle or ordering a module using a different vehicle/VIN can cause ineffective repairs and additional vehicle down time. Make sure all appropriate Workshop Manual (WSM) procedures are followed when diagnosing the condition prior to all module replacements and only order modules using the correct VIN.

10109070

The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs).

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The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate when reading these PIDs and cannot display quickly enough to validate a concern. The PCM automatically monitors these inputs more accurately and will set diagnostic trouble codes (DTCs) when appropriate. Using these PIDs for diagnostics will lead to inaccurate results and improper ETB replacements. If a concern is intermittent and no DTCs are present, refer to historical DTCs and the PC/ED, Section 3 No DTCs Present Index chart for further information.

10021732

REFLASHING THE POWERTRAIN CONTROL MODULE (PCM).

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*KB

10017914

RE-CHECK INSTRUMENT CLUSTER GAUGES AFTER BATTERY RECHARGE.

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*TT

10017895

AIR BAG WARNING LAMP ON - DTC B1891 IN RESTRAINTS CONTROL MODULE OR LAMP FLASHES CODE 53 - VEHICLES BUILT BEFORE 10/02/2004.

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*TT

10017874

ERRATIC FUEL GAUGE READING AND/OR P0463 (FUEL LEVEL SENSOR CIRCUIT HIGH INPUT) IN PCM.

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*TT

10014086

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES.

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*TT

10012947

MAF DIAGNOSTIC SERVICE TIP - VEHICLES EQUIPPED WITH EGR SYSTEM MODULE (ESM).

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*TT

Other

9 bulletins
10020792

DIAGNOSTIC TROUBLE CODES (DTC) P0340, P0344, P0345, P0349.

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ARE FOUND. *KB

10019798

P0456 DTC AND MIL ILLUMINATION.

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*TT

10019378

DIAGNOSTIC TROUBLE CODES P0340/P0344/P0345/P0349 - 4.6L 3V AND 5.4L 3V.

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*TT

10019010

MIL ON WITH DTC P2004 THROUGH P2008, P151A, P2015, P202 - 4.6L 3V.

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*TT

10017887

AXLE WHINE - VEHICLES BUILT THROUGH 11/15/2004.

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*TT

10014655

POPPING NOISE FRONT OF VEHICLE ON TURNS.

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*EH

10014649

580 & 1500 RPM VIBRATION.

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*EH

10014310

WELD BONDING PROCEDURE.

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*TT

10014100

LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS.

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*TT

Engine

7 bulletins
10209374

Certain 2005-2014 Mustang, 2005-2006 GT, 2004-2011 Ranger, 2006-2012 Fusion & MKZ/Zephyr, 2006-2011 Milan, and 2007-2010...

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Edge & MKX Vehicles Driver & Passenger Airbag Module Quality Control Inspection: Ford Motor Company has determined that some vehicles claimed by dealers as repaired under Takata Airbag Safety Recalls 15S21, 17S42, 18S02, 19S01, and 21S12 may not have received the claimed repairs. The propellant in certain Takata airbag inflators can experience an alteration over time with exposure to certain climate conditions. A combination of time, high temperature fluctuations, and humidity contribute to the degradation of the propellant in the inflators. This degradation can cause the propellant to burn too quickly, creating high pressure inside the inflator, and in extreme cases causing the inflator to rupture in the event of a crash necessitating airbag deployment. A ruptured inflator can send inflator parts toward vehicle occupants resulting in serious injury or death. Additional information regarding Takata recalls can be found at www.nhtsa.gov and www.safercar.gov.

10143079

Various vehicles equipped with a 4.6L, 5.4L, 6.8L modular 3 valve engine built on or before 8-Jan-2016 may exhibit...

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symptoms that may include upper end engine noise, rough running, misfire and/or engine damage. If diagnosis leads to only camshaft/camshaft roller follower(s) requiring replacement, replace all of the camshaft roller followers on both banks/cylinder heads with part number 3L3Z-6564-A, not just the faulty roller follower(s). When replacing the camshaft roller followers, refer to Workshop Manual (WSM), Section 303-01.

10048099

FORD/LINCOLN/MERCURY: MAY HAVE SLUDGE BUILDUP IN THROTTLE BODY LEADING TO LESS AIRFLOW OR ENGINE IDLING RPM...

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FLUCTUATION AND HARD STARTS OR BATTERY DISCONNECT OR DEAD BATTERY AFTER KEEP ALIVE MEMORY (KAM) CLEAR. MODELS 2003-05 THUNDERBIRD, 05-06 MUSTANG, 06-08 FUSION, 04-05 EXPLORER, 05-06 EXPEDITION, 05-07 F-150; 2003-06 LS, 06 ZEPHYR, 05-06 NAVIGATOR; 06-08 MILAN. *PE

10045340

FORD/LINCOLN/MERCURY: IF BATTERY WAS DISCONNECTED OR DEAD, VEHICLES/TRUCKS MAY EXPERIENCE HARD STARTS AND ENGINE...

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IDLE RPM FLUCTUATION AND EXHIBIT DIAGNOSTIC TROUBLE CODES (DTCS) P0505, P0506, P2111 AND P2112. *PE

10018745

WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING.

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*TT

10014329

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH MULTIPLE DIAGNOSTIC TROUBLE CODES (DTCS) P035X AND NO DRIVEABILITY SYMPTOMS ON 4.6L 3V ENGINE.

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*TT

10011162

ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS.

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TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.

Body & Paint

6 bulletins
10177863

This article supersedes TSB 19-2026 to update the vehicle model years affected.

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Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended.

10156863

Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns...

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appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition

10155551

Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns...

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appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition

10029168

FORD; SOME VEHICLES MAY EXHIBIT A DIFFICULT TO DIAGNOSE WATER LEAK IN FRONT FLOOR AREA.

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THIS MAY BE CAUSED BY LOOSE GROMMETS AND/OR SEALER SKIPS AROUND COWL AREA, LOOSE A PILLAR WINDOW WEATHERSTRIP RETAINER. *PE

10028507

FORD: VEHICLE MAY EXHIBIT A DIFFICULT TO DIAGNOSE WATER LEAK IN THE FRONT FLOOR AREA.

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MAY BE CAUSED BY LOOSE GROMMETS AND/OR SEALER SKIPS AROUND THE COWL AREA, LOOSE A-PILLAR WINDOW WEATHERSTRIP RETAINER. *PE

10027146

FORD: IN SOME VEHICLES THERE MAY EXHIBIT A DIFFICULT DIAGNOSE OF A WATER LEAK IN THE FRONT FLOOR AREA.

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*PE

Transmission

4 bulletins
10022290

AUTOMATIC TRANSMISSION SOLENOID EMISSIONS WARRANTY EXTENSION.

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SAMPLE CONSUMER LETTER ATTACHED. *KB

10017919

GROWL/GRINDING NOISE IN 2ND OR 3RD GEAR DURING DECELERATION - TR3650 MANUAL TRANSMISSION - VEHICLES BUILT BEFORE 1/15/2005.

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*TT

10017871

GEAR ROLLOVER NOISE. *TT

10014647

BUZZ RATTLE NOISE FROM TRANSMISSION BELL HOUSING AREA.

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*EH

Fuel System

4 bulletins
10020080

MIL ON WITH DTC P0463, OR ERRATIC FUEL GAUGE CONCERN.

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*TT UPDATED 6/2/08. *NJ

10019387

FUEL FILL SLOW, OR DIFFICULT TO FILL.

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*TT

10014651

FUEL FILL SLOW, OR DIFFICULT TO FILL.

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*TT

10014062

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR.

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*TT

Air Bags & Safety

2 bulletins
10057747

FORD: SOME 2005-2006 FORD GT AND 2005-2008 MUSTANG VEHICLES WILL BE RECEIVING DRIVER AIRBAG INFLATOR REPLACEMENTS.

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*TA

10057596

FORD: 2005-2006 FORD GT, 2005-2008 MUSTANG, AND 2004-2005 RANGER VEHICLES OPERATED IN FLORIDA, HAWAII, PUERTO RICO, OR...

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THE U.S VIRGIN ISLANDS ARE IN NEED OF AN AIRBAG INFLATOR REPLACEMENT. 06/11/15 *TA.

Brakes

2 bulletins
10021059

ABS WARNING LAMP ON. GROUND G101.

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*KB

10019962

PARK BRAKE CABLE FREEZING/REAR BRAKES DRAGGING.

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*AK

Suspension

2 bulletins
10020921

REAR SHOCK SERVICE PROGRAM.

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*KB

10017907

FRONT SUSPENSION POPPING NOISE WHILE TURNING RIGHT OR LEFT - VEHICLES BUILT BEFORE 4/8/2005.

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*TT

Infotainment

1 bulletin
10014601

AUDIO UNIT BACKLIGHT INOPERATIVE AND OR DTC B2477.

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*EH