2005 Ford Five Hundred TSBs
50 Technical Service Bulletins across 11 categories
Categories
Engine
8 bulletinsMotorcraft Continuously Variable Chain-Type Transmission Fluid (XT-7-QCFT in non-Canadian markets, CXT-7-LCF12 in...
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Canada) is no longer manufactured and will only be available until inventory depletes. The recommended replacement fluids are Phillips 66 VersaTrans CVT Plus Fluid or Kendall VersaTrans CVT Plus Fluid. Mixing Motorcraft CVT fluid (blue-green color) with these replacement fluids (red color) in the same transmission is acceptable.
When performing any transmission fluid change or topoff involving Motorcraft Premium ATF, MERCON V has replaced all...
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versions of Motorcraft Premium ATF and can be used going forward. Mixing Motorcraft Premium ATF and MERCON V in the same transmission is acceptable. After 31-Jan-2024, Motorcraft Premium ATF will no longer be manufactured and will only be available until inventory depletes.
OIL LEAK FROM POWER TRANSFER UNIT.
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*TT
WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING.
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*TT
ENGINE RPM FLUCTUATION AT HIGHWAY CRUISING SPEEDS - VEHICLES BUILT PRIOR TO 8/2/2005.
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*TT
ENGINE SERVICE PROCEDURES.
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*EH
OIL LEAK FROM POWER TRANSFER UNIT.
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*EH
OIL LEAK FROM POWER TRANSFER UNIT.
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*TT
Transmission
8 bulletinsTRANSMISSION HARSH SHIFTING - NO DTC'S - MILEAGE OVER 20,000 MILES.
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*KB
TRANSMISSION SHIFTER BINDING / HIGH EFFORT BEZEL REPLACEMENT.
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*KB
CONTINUOUSLY VARIABLE TRANSAXLE (CVT) NOISE DIAGNOSIS.
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*TT
HARSH/ERRATIC/SLOW DOWNSHIFTS OR TIP-IN HESITATION -- 6 SPEED AUTOMATIC TRANSAXLE -- VEHICLES BUILT BEFORE 10/17/2005.
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*TT
SPECIAL FIELD ACTION 05L25 - OUTPUT SHAFT SPEED (OSS) SENSOR; TURBINE SHAFT SPEED (TSS) SENSOR; TRANSMISSION FLUID...
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TEMPERATURE (TOT) SENSOR WERE INADVERTENTLY OMITTED FROM THE CALIFORNIA LONG-TERM DEFECTS WARRANTY PARTS TABLE. *TT
VEHICLES WITH A CVT TRANSAXLE, MAY EXHIBIT A FLUID LEAK FROM THE TRANSAXLE OIL PAN AREA.
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*TT
HARSH OR ERRATIC UPSHIFTS/DOWNSHIFTS - WRENCH LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC) P2544 - VEHICLES BUILT...
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BEFORE 1/7/2005 AND EQUIPPED WITH THE (AWF21) 6 SPEED TRANSAXLE. *TT
WRENCH LIGHT ON, DIAGNOSTIC TROUBLE CODE P0562 AND TRANSAXLE IN LIMP HOME MODE AFTER BATTERY JUMP START.
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*TT
Other
7 bulletinsMIL WITH DTC P0106 AND/OR P0109.
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*KB
HEATED SEATS INOPERATIVE.
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*TT
INTERMITTENT SPEED CONTROL DEACTIVATION AND/OR SPEED CONTROL WILL NOT SET.
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*TT
INCORRECT COMPASS INFORMATION IN OWNERS GUIDE AND WORK SHOP MANUAL.
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*EH
SQUEAK FROM REAR OF VEHICLE WHEN DRIVING OVER BUMPS.
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*EH
SQUEAK FROM REAR OF VEHICLE WHEN DRIVING OVER BUMPS.
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*EH
WELD BONDING PROCEDURE.
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*TT
Electrical
6 bulletinsThe Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs).
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The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate when reading these PIDs and cannot display quickly enough to validate a concern. The PCM automatically monitors these inputs more accurately and will set diagnostic trouble codes (DTCs) when appropriate. Using these PIDs for diagnostics will lead to inaccurate results and improper ETB replacements. If a concern is intermittent and no DTCs are present, refer to historical DTCs and the PC/ED, Section 3 No DTCs Present Index chart for further information.
TRACTION CONTROL LAMP ON--NO DTC'S PRESENT, OR DTC P1889 IN DIFFERENTIAL ELECTRONIC MODULE (DEM).
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*NJ
MIL ON WITH DTC P0191 - FUEL RAIL PRESSURE SENSOR CIRCUIT PERFORMANCE.
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*KB
BATTERY LIGHT ILLUMINATED.
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*KB
INTERMITTENT HEADLAMP FLICKER WITH NO KEY IN THE IGNITION - VEHICLES BUILT BEFORE 2/21/2005.
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*TT
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES.
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*TT
Body & Paint
5 bulletinsINTERMITTENT BOUNCE-BACK OF THE DRIVER'S WINDOW DURING ONE TOUCH UP OPERATION.
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*TT
NOISE IN RIGHT FRONT OF PASSENGER COMPARTMENT - AIR INLET DOOR ACTUATOR INOPERATIVE (RECIRCULATION).
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*TT
TRUNK LID HARD TO CLOSE.
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*TT
MEMORY SEAT, MIRRORS AND PEDALS OPERATION.
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*TT
MEMORY SEAT, ADJUSTABLE PEDALS AND MIRRORS OPERATION CONCERNS.
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*TT
Suspension
4 bulletinsGRUNT OR SQUEAK FROM FRONT SUSPENSION DURING FULL LOCK TURNS - SERVICE TIP.
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*TT
NOISE FROM REAR SUSPENSION - COLD ONLY.
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*TT
REAR SUSPENSION NOISE WHEN COLD.
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*TT
SQUEAK/CLUNK NOISE FROM REAR LOWER CONTROL ARM - VEHICLES BUILT 7/12/2004 THROUGH 9/21/2004.
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*TT
Brakes
3 bulletinsFORD\MERCURY SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.
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CERTAIN 2005 THROUGH 2007 FWD AND AWD FORD FIVE HUNDRED, FREESTYLE AND MERCURY MONTEGO VEHICLES - REAR BRAKE WEAR. ALSO HAVE AN OWNER'S LETTER. *NJ UPDATED 1/25/08. *NJ
REAR BRAKE DRAG, NOISE, DUST, AND/OR PREMATURE PAD WEAR.
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*KB
THUMPING NOISE OR ROUGHNESS FROM REAR BRAKES.
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*TT
Lighting
3 bulletinsINTERMITTENT INSTRUMENT CLUSTER OPERATION - INCLUDING GAUGES SWEEP/RESET - MULTIPLE WARNING LIGHTS ILLUMINATED AND/OR REVERSE LIGHTS STAY ON.
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THIS APPLIES TO VEHICLES BUILT BEFORE 02-17-06. *KB
INTERMITTENT INSTRUMENT CLUSTER GAUGE SWEEP/RESET - MULTIPLE WARNING LIGHTS ON - REVERSE LIGHTS ON - VEHICLES BUILT BEFORE 2/17/2006.
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*TT
WRENCH LIGHT ON, NO ENGAGEMENT IN DRIVE OR REVERSE AND DIAGNOSTIC TROUBLE CODE P0942.
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*TT
Infotainment
3 bulletinsTENTHS DIGIT NOT DISPLAYED ON ODOMETER AFTER 10,000 MILES/KILOMETERS.
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*TT
AUDIO UNIT BACKLIGHT INOPERATIVE AND OR DTC B2477.
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*EH
VEHICLE MAY EXHIBIT AN OIL LIFE XX% MESSAGE INTHE ODOMETER MESSAGE CENTER DISPLAY PRIOR TO THE VEHICLE REACHING 5000 MILES.
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*EH
Fuel System
2 bulletinsFUEL GAUGE ERRATIC/INACCURATE AND/OR MIL ON WITH DTC P0463, B1202, B2627, B2879, AND/OR P2068.
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*KB
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR.
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*TT
Steering
1 bulletinNOISE FROM FRONT WHILE TURNING STEERING WHEEL.
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*TT