2006 Ford F-550 TSBs
97 Technical Service Bulletins across 14 categories
Categories
Engine
27 bulletinsFORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION.
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MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *PE
FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN...
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5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY, 2004-2010 E SERIES, 2003-2005 EXCURSION.
6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS.
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*NJ UPDATED 5/29/08. *NJ
6.0L DIESEL ENGINE - OIL LEAK OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT.
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*KB
BUCK/JERK WHEN PULLING LARGE HEAVY GOOSENECK TRAILERS.
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DIESEL ENGINES. REPROGRAMMING THE POWERTRAIN CONTROL MODULE (PCM) WITH THE LATEST CALIBRATION MIGHT SOLVE THE ISSUE. *KB
MISFIRE AND DTC P0300.
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*KB
MISFIRE AND DTC P0300.
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*KB
WATER IN THE FUEL TANK BEHIND REAR AXLE - 6.0L, 6.4L AND 7.3L DIESEL ENGINE.
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*KB UPDATED 2/29/08. *NJ
6.0L - REDUCED ENGINE PERFORMANCE - HIGH ALTITUDE.
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*KB
RUNS ROUGH OR MISFIRE DUE TO A STUCK VALVE.
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*KB
HESITATION, RUNS ROUGH, OR SURGE EITHER ON ACCELERATION OR DURING IDLE IN GEAR AND OCCURS RIGHT AFTER INITIAL COLD ENGINE START UP.
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*KB
6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS - LACK OF POWER, WHITE OR BLACK SMOKE, SURGE, P0238, P0299, P0404, P2262, AND/OR P2263.
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*KB
HIGH PRESSURE SYSTEM DIAGNOSTICS - 6.0L ENGINES.
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*KB
WATCH FOR OIL FLOW FROM THE BASE ENGINE OIL PUMP.
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VEHICLES EQUIPPED WITH A 6.0L DIESEL ENGINE. *KB
OIL FLOW FROM THE BASE ENGINE OIL PUMP.
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*KB
REPEAT TURBOCHARGER OR VGT REPLACEMENT.
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*TT
MISFIRE, LACK OF POWER, BUCK/JERK, EXCESSIVE SMOKE OR CRANK/NO START.
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*TT
LACK OF POWER OR MIL ON - TURBOCHARGER STICKING - REVISED DIAGNOSTICS.
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*TT
CUSTOMER SATISFACTION PROGRAM 05B35 - THE ENGINE CONTROL MODULES MAY NOT BE CALIBRATED TO THE LATEST SOFTWARE LEVELS,...
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ADVERSELY AFFECTING THE PERFORMANCE AND RELIABILITY OF THE ENGINE. *TT
SERVICE CALIBRATION UPDATE -- LOSS OF RPM ON DECELERATION -- 6.8L 3V.
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VARIOUS MODELS INCLUDING 2006 F-53 MOTORHOME. *TT
WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING.
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*TT
DIAGNOSTIC TROUBLE CODE P2106, HARSH DRIVE ENGAGEMENTS, TRANSMISSION SHUDDER - 5.4L 3V ENGINE.
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*TT
SERVICE KIT AVAILABLE FOR WIPER MOTOR WIRING.
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*TT
LACK OF POWER AND/OR DTC P2263 OR P0299 AFTER TURBOCHARGER REPLACEMENT - SERVICE TIP.
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*TT
DIAGNOSTIC TROUBLE CODE (DTC) P0340 AND OR P0344-5.4 3V ENGINE.
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*SC
DIESEL EXHAUST SMELL IN CAB-6.0L ENGINE.
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*SC
MISFIRE LACK OF POWER BUCK JERK EXCESSIVE SMOKE CRANK NO START 6.0L ENGINE DIAGNOSTICS FOR FUEL SYSTEM .
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*EH SERVICE TIPS. *TT
Other
25 bulletins6.0L--MIL ON--P0401, P0402, P0404, P1335--LACK OF POWER OR SURGE WITH SOME 2003-2007 F-SUPER DUTY, 2003-2005 EXCURSION...
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AND 2004-2008 E-SERIES VEHICLES. *NJ
STUCK OR JUMPING/BOUNCING/ERRATIC SPEEDOMETER AND/OR TACHOMETER.
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*NJ
LACK OF POWER OR LACK OF PERFORMANCE CONDITION WHEN OPERATED ABOVE 5,000 FEET OF ALTITUDE.
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*KB
AIR FILTER WATER INGESTION / SNOW PACKING WITH CODES P0103.
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*KB
6.0L OIL SEEP OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT.
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*KB
LACK OF COOLING FAN OPERATION.
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*KB
6.0L - MIL ON WITH DTC P2138, P2139, AND P2140.
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*KB
DIAGNOSTIC TROUBLE CODES (DTC) P0340, P0344, P0345, P0349.
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ARE FOUND. *KB
SOME VEHICLES HAVE VEHICLE CERTIFICATION LABELS THAT SHOW AN INCORRECT VEHICLE BUILD DATE.
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SPECIAL FIELD ACTION 06L27, ATTACHMENT I & II AND TWO OWNER NOTIFICATION LETTERS. *TT
6.0L - MIL ON WITH DTC P2138, P2139, P2140.
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*TT
6.0L - MIL ON WITH DTC P0460.
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*TT
STUCK OR JUMPING / BOUNCING / ERRATIC SPEEDOMETER AND/OR TACHOMETER.
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*TT
HIGH PRESSURE SYSTEM DIAGNOSTICS - 6.0L FOR A HARD START/LONG CRANK OR NO START CONDITION DUE TO LOW INJECTION CONTROL PRESSURE (ICP).
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*TT
STUCK SPEEDOMETER. *TT
TACHOMETER STICKS OR INTERMITTENTLY INACCURATE.
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*TT
COOLANT DEGAS BOTTLE OVERFLOW - 6.0L.
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*TT
DIAGNOSTIC TROUBLE CODES P0340/P0344/P0345/P0349 - 4.6L 3V AND 5.4L 3V.
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*TT
PART CHANGES ON VEHICLES BUILT AFTER JANUARY, 2006.
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CASTING AND MACHINING CHANGES. *TT
MIL ON WITH DTC P0460 -- 6.0L.
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*TT
COOLANT DEGAS BOTTLE OVERFLOW.
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*TT
COOLANT DEGAS BOTTLE OVERFLOW.
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*TT
BUCK/JERK OR SURGE - 6.0L VEHICLES BUILT BEFORE 8/22/2005.
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*TT
A DRIVELINE CLUNK OR BUMP WHEN STARTING FROM A STOP.
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*TT
SAFETY BELT RETRACTION SPEED.
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*TT
DRIVE AWAY SHUDDER OR VIBRATION.
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*EH
Transmission
6 bulletinsWhen performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of...
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MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-Jun-2023, MERCON SP ATF will no longer be manufactured and will only be available until inventory depletes.
2005-08 F250-550 SUPER DUTY MANUAL TRANSMISSION - CLUTCH PEDAL CONCERN.
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*NJ
1999-2008 F250-F550 SUPER DUTY 4X4 WITH ELECTRONIC SHIFT TRANSFER CASE NOT ENGAGING 4X4.
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*NJ
2005-2008 F-SUPER DUTY MANUAL TRANSMISSION- CLUTCH PEDAL CONCERN.
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*NJ
EXHAUST SMOKE AND/OR SMELL, HARSH TRANSMISSION SHIFTS -- 6.0L.
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*TT
TORQSHIFT TRANSMISSION - INTERMITTENT CLUNK WHEN SHIFTING FROM REVERSE GEAR OR DRIVE GEAR TO PARK.
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MULTIPLE VEHICLES. FORD OASIS. TO INCLUDE 2006 FORD F-53. *TT
Fuel System
6 bulletinsFORD: 6.0L DIESEL HARD START/LONG CRANK/NO START DU TO LOW INJECTOR CONTROL PRESSURE (ICP).
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IPE
LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION.
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*KB
LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION.
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*KB
COLD START DRIVEABILITY - WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS, ROUGH, OR NO START.
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*KB
WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START - 6.0L.
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*TT
FUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE WHITE SMOKE ON COLD START, HARD...
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START, OR COKING OF COMPONENTS EXPOSED TO EXHAUST. *TT
Suspension
5 bulletinsSome 2005-2021 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated...
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4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet
Some 2005-2020 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated...
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4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet
Some 2005-2019 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated...
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4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet
SOME 2005-2017 F-SUPER DUTY 4X4 VEHICLES OPERATED IN EXTREME DUST, MUD OR TAR SAND CONDITIONS MAY EXHIBIT ACCELERATED...
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4X4 VACUUM HUB SEAL AND OR WHEEL BEARING WEAR AS A RESULT OF HARSH OPERATING CONDITIONS. A KNUCKLE SEAL SHIELD KIT IS NOW AVAILABLE FOR CUSTOMER PURCHASE. THE KIT IS DESIGNED FOR SEVERE DUTY AND IS NON WARRANTABLE. THE KNUCKLE SEAL SHIELD KIT GC3Z-54024A38-A INCLUDES AN INSTRUCTION SHEET.
FRONT WHEEL BEARINGS - NOISE.
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*TT UPDATED ON 02-27-07. *KB
Brakes
5 bulletinsThese SKUs are Trailer Brake Control Modules.
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The customer communication requested return of unsold inventory due to an internal software issue. The internal software issue leads to a false check trailer brake message and Trailer Brake Controller fault whenever the brake pedal is pressed. This will cause the part to be replaced, due to repetitive dashboard warning light, even though it sends signals to the trailer brakes properly.
BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES.
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*NJ
ABS LIGHT ON AND POSSIBLE C1175, C1236, P0500,P0503.
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*KB
BEARING & SENSOR ASSEMBLY - ABS SENSOR IS AVAILABLE FOR SERVICE - BASE PART NUMBER 2C204.
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*TT
TRAILER BRAKE CONTROLLER APPLICATIONS.
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*TT
Tires & Wheels
5 bulletinsThis SKU is a Spare Tire Hoist.
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Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have evidence that these test results have contributed to a product failure.
This SKU is a Spare Tire Hoist.
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Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have evidence that these test results have contributed to a product failure.
REAR OF VEHICLE IS TOO HIGH/LOW -5TH WHEEL AND GOOSE NECK APPLICATIONS.
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*KB
18 INCH CONTI TR ALL-TERRAIN TIRES.
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*TT
VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT.
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*TT
Lighting
4 bulletinsBUCK/JERK STEADY THROTTLE OR SLIGHT TIP IN 6.0L.
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*KB
BUCK/JERK STEADY THROTTLE OR SLIGHT TIP IN - 6.0L.
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*TT
MALFUNCTION INDICATOR LAMP, DIAGNOSTIC TROUBLE CODES P0172, P0175, P2106, HESITATION, SURGE, HARSH DRIVE ENGAGEMENTS.
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TO INCLUDE 2005-2006 F-53. *TT
HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES.
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*TT
Electrical
3 bulletinsSome 2002-2008 F-Super Duty, F-150 and Mark LT vehicles may exhibit concern during or after programing the VSM.
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The programming may fail or vehicle symptoms such as inoperative door locks, dome lamps, door ajar indicators or auto lamps may occur after successful programing. To ensure the VSM is configured correctly, use the Integrated Diagnostic System (IDS) scan tool and select the blue ball and socket icon in the upper left corner. Select the utility knife in the bottom left corner. Select Update/Special Function and enter 53061 in the blue box then press the tick mark. The screen will go back to the system utilities page. Navigate to the toolbox tab and run the Programmable Module Installation (PMI) on the VSM. The procedure will prompt you to manually enter the as-built into the VSM. Obtain the as-built data from PTS > OASIS > As-Built.
ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS.
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*KB
DIAGNOSTIC PROCEDURE FOR TRAILER TOW LIGHTS OR NO POWER DUE TO OPEN FUSE.
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*TT
Steering
3 bulletinsPOWER STEERING PUMP PULLEY ALIGNMENT.
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*KB
POWER STEERING FLUID LEAK AT JUMPER LINE TO HYDROBOOST CONNECTION.
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*KB
STEERING WHEEL OSCILLATION (BACK AND FORTH MOTION), IMMEDIATELY FOLLOWING FRONT OR REAR WHEEL IMPACTS (PAVEMENT JOINTS,...
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FROST HEAVES, ROUGH ROADS, ETC). *TT
Pre-Delivery & Maintenance
3 bulletinsDTC B2900 OR B2477 - SERVICE TIP.
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*TT
P0404 SERVICE TIP. *TT
HARD START, NO START AND/OR OTHER SYMPTOMS CAUSED BY A HIGH PRESSURE OIL SYSTEM LEAK - SERVICE TIP.
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*TT
Software & Calibration
2 bulletinsSERVICE CALIBRATION UPDATE - LOSS OF RPM ON DECELERATION - 6.8L.
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*KB UPDATED 07-25-07. *KB
SERVICE CALIBRATION UPDATE - LOSS OF RPM ON DECELERATION - 6.8L.
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*KB
HVAC & Climate
2 bulletinsVACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST MODE.
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*TT
LACK OF AIR CONDITIONING COOLING - CLIMATE CONTROL MODE SELECTION NOT WORKING.
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*TT
Body & Paint
1 bulletinExterior Mirror - Tubular stainless steel west cpast style mirror - Loose mounting bracket