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2006 Ford F-250 TSBs

114 Technical Service Bulletins across 14 categories

Engine

33 bulletins
10056196

FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION.

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MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *PE

10056148

LINCOLN/FORD: WHEN DRIVING FROM IDLE UP TO 1200 RPM, THERE MAY BE AN INTERMITTENT RATTLE NOISE COMING FROM ENGINE.

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2004-2013 F-150, F-250, F-350, EXPEDITION, MARK LT, NAVIGATOR. *PE

10055629

FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN...

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5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY, 2004-2010 E SERIES, 2003-2005 EXCURSION.

10032613

FORD: SOME SUPER DUTY TRUCKS EQUIPPED WITH A 5.4L 3V OR 6.8L 3V ENGINE MAY EXPERIENCE PREMATURE AUTOMATIC SHUT OFF OF THE FUEL FILL NOZZLE.

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*PE

10027985

FORD TRUCK: SOME TRUCKS EQUIPPED WITH A 6.0L DIESEL ENGINE MAY EXHIBIT A HARD START/LONG CRANK OR NO START CONDITION DUE...

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TO LOW INJECTION CONTROL PRESSURE (ICP). *PE

10024865

1999-2008 7.3L/6.0L/6.4L/4.5L DIESEL F-SUPER DUTY - CLEAN THE CHARGE AIR COOLER (CAC) SYSTEM AFTER CERTAIN TURBO OR ENGINE FAILURES - SERVICE TIP.

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*NJ

10024325

6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS.

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*NJ UPDATED 5/29/08. *NJ

10022676

VEHICLES EQUIPPED WITH A 5.4L 3V OR 6.8L 3V ENGINE BUILT ON OR BEFORE 09/08/06 MAY EXHIBIT AN EXHAUST SYSTEM NOISE OFTEN...

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DESCRIBED AS A SNAP/POP/TICK/PING NOISE. *NJ

10022293

6.0L DIESEL ENGINE - OIL LEAK OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT.

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*KB

10022280

BUCK/JERK WHEN PULLING LARGE HEAVY GOOSENECK TRAILERS.

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DIESEL ENGINES. REPROGRAMMING THE POWERTRAIN CONTROL MODULE (PCM) WITH THE LATEST CALIBRATION MIGHT SOLVE THE ISSUE. *KB

10022236

MISFIRE AND DTC P0300.

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*KB

10022233

MISFIRE AND DTC P0300.

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*KB

10021278

6.0L - REDUCED ENGINE PERFORMANCE - HIGH ALTITUDE.

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*KB

10021235

RUNS ROUGH OR MISFIRE DUE TO A STUCK VALVE.

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*KB

10021233

HESITATION, RUNS ROUGH, OR SURGE EITHER ON ACCELERATION OR DURING IDLE IN GEAR AND OCCURS RIGHT AFTER INITIAL COLD ENGINE START UP.

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*KB

10021232

6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS - LACK OF POWER, WHITE OR BLACK SMOKE, SURGE, P0238, P0299, P0404, P2262, AND/OR P2263.

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*KB

10021231

HIGH PRESSURE SYSTEM DIAGNOSTICS - 6.0L ENGINES.

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*KB

10021229

WATCH FOR OIL FLOW FROM THE BASE ENGINE OIL PUMP.

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VEHICLES EQUIPPED WITH A 6.0L DIESEL ENGINE. *KB

10021173

OIL FLOW FROM THE BASE ENGINE OIL PUMP.

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*KB

10020150

REPEAT TURBOCHARGER OR VGT REPLACEMENT.

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*TT

10020069

MISFIRE, LACK OF POWER, BUCK/JERK, EXCESSIVE SMOKE OR CRANK/NO START.

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*TT

10019810

LACK OF POWER OR MIL ON - TURBOCHARGER STICKING - REVISED DIAGNOSTICS.

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*TT

10019024

CUSTOMER SATISFACTION PROGRAM 05B35 - THE ENGINE CONTROL MODULES MAY NOT BE CALIBRATED TO THE LATEST SOFTWARE LEVELS,...

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ADVERSELY AFFECTING THE PERFORMANCE AND RELIABILITY OF THE ENGINE. *TT

10018953

SERVICE CALIBRATION UPDATE -- LOSS OF RPM ON DECELERATION -- 6.8L 3V.

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VARIOUS MODELS INCLUDING 2006 F-53 MOTORHOME. *TT

10018935

5.4L 3V WITH P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK.

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*TT

10018745

WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING.

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*TT

10018058

DIAGNOSTIC TROUBLE CODE P2106, HARSH DRIVE ENGAGEMENTS, TRANSMISSION SHUDDER - 5.4L 3V ENGINE.

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*TT

10018054

SERVICE KIT AVAILABLE FOR WIPER MOTOR WIRING.

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*TT

10017873

LACK OF POWER AND/OR DTC P2263 OR P0299 AFTER TURBOCHARGER REPLACEMENT - SERVICE TIP.

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*TT

10016846

OIL LEAK OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER (CAC) DUCT-6.0L DIESEL ENGINE.

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*SC

10016845

DIAGNOSTIC TROUBLE CODE (DTC) P0340 AND OR P0344-5.4 3V ENGINE.

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*SC

10016842

DIESEL EXHAUST SMELL IN CAB-6.0L ENGINE.

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*SC

10013408

MISFIRE LACK OF POWER BUCK JERK EXCESSIVE SMOKE CRANK NO START 6.0L ENGINE DIAGNOSTICS FOR FUEL SYSTEM .

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*EH SERVICE TIPS. *TT

Other

25 bulletins
10023855

6.0L--MIL ON--P0401, P0402, P0404, P1335--LACK OF POWER OR SURGE WITH SOME 2003-2007 F-SUPER DUTY, 2003-2005 EXCURSION...

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AND 2004-2008 E-SERIES VEHICLES. *NJ

10022673

STUCK OR JUMPING/BOUNCING/ERRATIC SPEEDOMETER AND/OR TACHOMETER.

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*NJ

10022229

LACK OF POWER OR LACK OF PERFORMANCE CONDITION WHEN OPERATED ABOVE 5,000 FEET OF ALTITUDE.

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*KB

10021619

AIR FILTER WATER INGESTION / SNOW PACKING WITH CODES P0103.

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*KB

10021464

6.0L OIL SEEP OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT.

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*KB

10021236

LACK OF COOLING FAN OPERATION.

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*KB

10021234

6.0L - MIL ON WITH DTC P2138, P2139, AND P2140.

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*KB

10020792

DIAGNOSTIC TROUBLE CODES (DTC) P0340, P0344, P0345, P0349.

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ARE FOUND. *KB

10020157

SOME VEHICLES HAVE VEHICLE CERTIFICATION LABELS THAT SHOW AN INCORRECT VEHICLE BUILD DATE.

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SPECIAL FIELD ACTION 06L27, ATTACHMENT I & II AND TWO OWNER NOTIFICATION LETTERS. *TT

10020136

6.0L - MIL ON WITH DTC P2138, P2139, P2140.

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*TT

10020135

6.0L - MIL ON WITH DTC P0460.

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*TT

10019946

STUCK OR JUMPING / BOUNCING / ERRATIC SPEEDOMETER AND/OR TACHOMETER.

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*TT

10019915

HIGH PRESSURE SYSTEM DIAGNOSTICS - 6.0L FOR A HARD START/LONG CRANK OR NO START CONDITION DUE TO LOW INJECTION CONTROL PRESSURE (ICP).

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*TT

10019809

STUCK SPEEDOMETER. *TT

10019805

TACHOMETER STICKS OR INTERMITTENTLY INACCURATE.

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*TT

10019385

COOLANT DEGAS BOTTLE OVERFLOW - 6.0L.

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*TT

10019378

DIAGNOSTIC TROUBLE CODES P0340/P0344/P0345/P0349 - 4.6L 3V AND 5.4L 3V.

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*TT

10019080

PART CHANGES ON VEHICLES BUILT AFTER JANUARY, 2006.

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CASTING AND MACHINING CHANGES. *TT

10018957

MIL ON WITH DTC P0460 -- 6.0L.

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*TT

10018939

COOLANT DEGAS BOTTLE OVERFLOW.

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*TT

10018062

COOLANT DEGAS BOTTLE OVERFLOW.

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*TT

10017806

BUCK/JERK OR SURGE - 6.0L VEHICLES BUILT BEFORE 8/22/2005.

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*TT

10014275

A DRIVELINE CLUNK OR BUMP WHEN STARTING FROM A STOP.

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*TT

10014138

SAFETY BELT RETRACTION SPEED.

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*TT

10013402

DRIVE AWAY SHUDDER OR VIBRATION.

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*EH

Fuel System

9 bulletins
10038949

FORD: 2005-2011 F250/F350.

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THE FUEL FILL NOZZLE MAY AUTOMATICALLY SHUT OFF TOO EARLY. *RM

10026387

FORD: 6.0L DIESEL HARD START/LONG CRANK/NO START DU TO LOW INJECTOR CONTROL PRESSURE (ICP).

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IPE

10024824

SLOW FUEL FILL--MIL ON WITH DTC P0191.

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*NJ

10022243

LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION.

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*KB

10021621

LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION.

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*KB

10021591

SLOW FUEL FILL. *KB

10021462

COLD START DRIVEABILITY - WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS, ROUGH, OR NO START.

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*KB

10019380

WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START - 6.0L.

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*TT

10019075

FUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE WHITE SMOKE ON COLD START, HARD...

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START, OR COKING OF COMPONENTS EXPOSED TO EXHAUST. *TT

Brakes

7 bulletins
10178810

These SKUs are Trailer Brake Control Modules.

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The customer communication requested return of unsold inventory due to an internal software issue. The internal software issue leads to a false check trailer brake message and Trailer Brake Controller fault whenever the brake pedal is pressed. This will cause the part to be replaced, due to repetitive dashboard warning light, even though it sends signals to the trailer brakes properly.

10022675

BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES.

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*NJ

10021903

ABS LIGHT ON AND POSSIBLE C1175, C1236, P0500,P0503.

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*KB

10020520

BRAKE LINE MODIFICATION NEEDED DUE TO FRONT WHEELS COMING INTO CONTACT WITH THE BRAKE LINES.

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*KB

10020386

BRAKE LINE INTERFERENCE WITH HANGER PLATES ON 2006 HD FORD MODELS.

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BLLIZZARD SNOWPLOWS. *TT

10019065

BEARING & SENSOR ASSEMBLY - ABS SENSOR IS AVAILABLE FOR SERVICE - BASE PART NUMBER 2C204.

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*TT

10017809

TRAILER BRAKE CONTROLLER APPLICATIONS.

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*TT

Transmission

6 bulletins
10243490

When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of...

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MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-Jun-2023, MERCON SP ATF will no longer be manufactured and will only be available until inventory depletes.

10024867

2005-08 F250-550 SUPER DUTY MANUAL TRANSMISSION - CLUTCH PEDAL CONCERN.

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*NJ

10023653

1999-2008 F250-F550 SUPER DUTY 4X4 WITH ELECTRONIC SHIFT TRANSFER CASE NOT ENGAGING 4X4.

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*NJ

10023435

2005-2008 F-SUPER DUTY MANUAL TRANSMISSION- CLUTCH PEDAL CONCERN.

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*NJ

10018946

EXHAUST SMOKE AND/OR SMELL, HARSH TRANSMISSION SHIFTS -- 6.0L.

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*TT

10018070

TORQSHIFT TRANSMISSION - INTERMITTENT CLUNK WHEN SHIFTING FROM REVERSE GEAR OR DRIVE GEAR TO PARK.

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MULTIPLE VEHICLES. FORD OASIS. TO INCLUDE 2006 FORD F-53. *TT

Suspension

6 bulletins
10186678

Some 2005-2021 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated...

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4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet

10170992

Some 2005-2020 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated...

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4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet

10160885

Some 2005-2019 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated...

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4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet

10095225

SOME 2005-2017 F-SUPER DUTY 4X4 VEHICLES OPERATED IN EXTREME DUST, MUD OR TAR SAND CONDITIONS MAY EXHIBIT ACCELERATED...

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4X4 VACUUM HUB SEAL AND OR WHEEL BEARING WEAR AS A RESULT OF HARSH OPERATING CONDITIONS. A KNUCKLE SEAL SHIELD KIT IS NOW AVAILABLE FOR CUSTOMER PURCHASE. THE KIT IS DESIGNED FOR SEVERE DUTY AND IS NON WARRANTABLE. THE KNUCKLE SEAL SHIELD KIT GC3Z-54024A38-A INCLUDES AN INSTRUCTION SHEET.

10020174

FRONT WHEEL BEARINGS - NOISE.

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*TT UPDATED ON 02-27-07. *KB

10017909

FRONT SUSPENSION BOTTOMING OUT (HITTING THE JOUNCE BUMPERS) AND/OR MAKING A BANGING/CLUNKING NOISE WHEN DRIVING.

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*TT

Steering

6 bulletins
10179912

In monitoring our technical service inquiries and technical service bulletins from Ford, there is the potential for...

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moderate to severe steering wheel oscillation (wobble) to occur. After extensive testing and outside feedback, the following details have been established to correct or prevent steering wheel oscillation occurrences in lifted 05-16 Ford Super Duty 4wd pickups.

10148818

This SKU is a front upper ball joint.

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The Customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint assembly. Excessive friction in the ball joint assembly may cause a perceptible increase in steering effort.

10028404

FORD TRUCKS SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.

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VEHICLES HAVE EXPERIENCED SEVERE STEERING WHEEL AND FRONT WHEEL VIBRATIONS AND OSCILLATIONS AFTER TRAVELING OVER A BUMP OR DIP IN THE ROAD. MODELS 2006 F-250/350 SUPER DUTY 4X4. *PE UPDATED 7/22/09. CSC LETTER WAS RECEIVED. *PE

10021978

POWER STEERING PUMP PULLEY ALIGNMENT.

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*KB

10021230

STEERING WHEEL OSCILLATION.

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*KB

10020692

POWER STEERING FLUID LEAK AT JUMPER LINE TO HYDROBOOST CONNECTION.

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*KB

Tires & Wheels

5 bulletins
10171326

This SKU is a Spare Tire Hoist.

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Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have evidence that these test results have contributed to a product failure.

10171325

This SKU is a Spare Tire Hoist.

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Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have evidence that these test results have contributed to a product failure.

10022283

REAR OF VEHICLE IS TOO HIGH/LOW -5TH WHEEL AND GOOSE NECK APPLICATIONS.

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*KB

10019813

18 INCH CONTI TR ALL-TERRAIN TIRES.

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*TT

10018938

VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT.

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*TT

Pre-Delivery & Maintenance

5 bulletins
10019947

NEUTRAL TOW CAPABILITY - SERVICE KIT REQUIREMENTS.

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*TT

10019817

DTC B2900 OR B2477 - SERVICE TIP.

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*TT

10019795

P0404 SERVICE TIP. *TT

10018934

NEUTRAL TOW CAPABILITY -- SERVICE KIT REQUIREMENTS.

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*TT

10017810

HARD START, NO START AND/OR OTHER SYMPTOMS CAUSED BY A HIGH PRESSURE OIL SYSTEM LEAK - SERVICE TIP.

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*TT

Lighting

4 bulletins
10020750

BUCK/JERK STEADY THROTTLE OR SLIGHT TIP IN 6.0L.

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*KB

10019388

BUCK/JERK STEADY THROTTLE OR SLIGHT TIP IN - 6.0L.

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*TT

10018055

MALFUNCTION INDICATOR LAMP, DIAGNOSTIC TROUBLE CODES P0172, P0175, P2106, HESITATION, SURGE, HARSH DRIVE ENGAGEMENTS.

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TO INCLUDE 2005-2006 F-53. *TT

10017865

HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES.

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*TT

Electrical

3 bulletins
10165713

Some 2002-2008 F-Super Duty, F-150 and Mark LT vehicles may exhibit concern during or after programing the VSM.

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The programming may fail or vehicle symptoms such as inoperative door locks, dome lamps, door ajar indicators or auto lamps may occur after successful programing. To ensure the VSM is configured correctly, use the Integrated Diagnostic System (IDS) scan tool and select the blue ball and socket icon in the upper left corner. Select the utility knife in the bottom left corner. Select Update/Special Function and enter 53061 in the blue box then press the tick mark. The screen will go back to the system utilities page. Navigate to the toolbox tab and run the Programmable Module Installation (PMI) on the VSM. The procedure will prompt you to manually enter the as-built into the VSM. Obtain the as-built data from PTS > OASIS > As-Built.

10021484

ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS.

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*KB

10017928

DIAGNOSTIC PROCEDURE FOR TRAILER TOW LIGHTS OR NO POWER DUE TO OPEN FUSE.

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*TT

Software & Calibration

2 bulletins
10021165

SERVICE CALIBRATION UPDATE - LOSS OF RPM ON DECELERATION - 6.8L.

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*KB UPDATED 07-25-07. *KB

10021055

SERVICE CALIBRATION UPDATE - LOSS OF RPM ON DECELERATION - 6.8L.

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*KB

HVAC & Climate

2 bulletins
10018067

VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST MODE.

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*TT

10016865

LACK OF AIR CONDITIONING COOLING - CLIMATE CONTROL MODE SELECTION NOT WORKING.

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*TT

Body & Paint

1 bulletin
10204983

Exterior Mirror - Tubular stainless steel west cpast style mirror - Loose mounting bracket