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2002 Ford F-250 TSBs

67 Technical Service Bulletins across 14 categories

Engine

11 bulletins
637836

SOME VEHICLES EQUIPPED WITH 4.2L, 4.6L AND 5.4L ENGINE MAY EXHIBIT A LACK OF POWER CONDITION.

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*TT

637792

SOME VEHICLE EQUIPPED WITH A 4.6L ENGINE WITHOUT AIR CONDITIONING MAY EXHIBIT A NO START CONDITION.

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*TT

10024865

1999-2008 7.3L/6.0L/6.4L/4.5L DIESEL F-SUPER DUTY - CLEAN THE CHARGE AIR COOLER (CAC) SYSTEM AFTER CERTAIN TURBO OR ENGINE FAILURES - SERVICE TIP.

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*NJ

10018054

SERVICE KIT AVAILABLE FOR WIPER MOTOR WIRING.

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*TT

10014083

MEMONTARY RETURN TO IDLE DURING AGGRESSIVE ACCELERATION - DIAGNOSTIC TROUBLE CODE (DTC) P0123.

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*TT

10013071

LOUD SQUEALING NOISE FROM THE ENGINE AREA WHEN THE ENGINE FAN CLUTCH IS UNDER LOAD WHILE OPERATED IN HOT DUSTY CLIMATES.

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VEHICLES EQUIPPED WITH A 7.3L ENGINE. *TT

10008581

COOLING SYSTEM-MOTORCRAFT PREMIUM GOLD ENGINE COOLANT-SERIVCE TIPS.

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*MJ

10008334

ENGINE-LIGHT TICK OR RATTLE TYPE NOISE FROM ENGINE AFTER COLD START.

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*MJ

10008310

ENGINE-CYLINDER HEAD DECK LEAK-4.6 AND 5.4L ENGINES-NEW SERVICE-ONLY GASKET AND CYLINDER HEAD KITS AVAILABILITY.

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*MJ

10005089

OIL LEAK AT HIGH PRESSURE PUMP FITTINGS AND/OR PLUG.

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THIS INCLUDES SUPER DUTY F-SERIES. OASIS. *TT

10002783

ROUGH IDLE AND/OR HESITATION WHEN ACCLERATING ON CERTAIN SUPER DUTY VEHICLES EQUIPPED WITH A 5.4L OR 6.8L ENGINE.

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*TT

Electrical

10 bulletins
637846

INFORMATION USED WHEN REPLACING THE DRIVERS SEAT MODULE.

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*TT

636163

SOME VEHICLES MAY EXHIBIT A REPEAT STARTER FAILURE CONDITION.

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*TT

633564

SUBJECT REGARDING DEMONSTRATION/ DELIVERY HOLD: POWERTRAIN CONTROL MODULE REPROGRAMMING.

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*JG

10165713

Some 2002-2008 F-Super Duty, F-150 and Mark LT vehicles may exhibit concern during or after programing the VSM.

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The programming may fail or vehicle symptoms such as inoperative door locks, dome lamps, door ajar indicators or auto lamps may occur after successful programing. To ensure the VSM is configured correctly, use the Integrated Diagnostic System (IDS) scan tool and select the blue ball and socket icon in the upper left corner. Select the utility knife in the bottom left corner. Select Update/Special Function and enter 53061 in the blue box then press the tick mark. The screen will go back to the system utilities page. Navigate to the toolbox tab and run the Programmable Module Installation (PMI) on the VSM. The procedure will prompt you to manually enter the as-built into the VSM. Obtain the as-built data from PTS > OASIS > As-Built.

10055648

FORD: THE RESTRAINT CONTROL MODULE (RCM) WHEN USING VCM II, WOULD HAVE AN ERROR CODE 35 AND DIAGNOSTIC TROUBLE CODE...

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(DTC) B1035, AND DIFFICULTY ATTEMPTING PROGRAMMABLE MODULE INSTALLATION (PMI). MODEL 2001-2004 F-SUPER DUTY. *PE

10021484

ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS.

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*KB

10014086

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES.

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*TT

10013369

GENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES.

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*TT

10008556

DOOR AJAR LIGHT WORKING IMPROPERLY AFTER VEHICLE SECURITY MODULE REPLACEMENT.

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*TT

10008134

MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODES P0603 (POWERTRAIN CONTROL MODULE KEEP ALIVE MEMORY...

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ERROR) OR P0605 ( POWERTRAIN CONTROL MODULE READ ONLY MEMORY ERROR). *TT

Other

10 bulletins
630218

SOME 4X4 VEHICLES MAY EXHIBIT A CRANK NO START CONDITION.

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*TT

630020

SOME VEHICLES MAY EXHIBIT A DIFFICULTY IN PROGRAMMING THE KEY FOB(S).

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*TT

625666

SUBJECT PERTAINING TO PASSENGER SEAT MISBUILD.*JB

624626

A COLD WEATHER REVERSE ENGAGEMENT STALL.

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*YD

10014138

SAFETY BELT RETRACTION SPEED.

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*TT

10013413

VEHICLE LEAN SAG WHEN OBSERVED FROM REAR OF VEHICLE.

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*EH

10013402

DRIVE AWAY SHUDDER OR VIBRATION.

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*EH

10013316

A COLD WEATHER REVERSE ENGAGEMENT STALL.

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*TT

10008119

OIL/DUST FILM AT CAC CONNECTIONS.

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*MJ

10002626

EXCESSIVE DRIVE-AWAY SHUDDER OR VIBRATION UNDER MODERATE TO HEAVY ACCELERATION FROM A STOP.

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*TT

Fuel System

7 bulletins
636380

INFORMATION ON VEHICLES EXHIBITING A PERCEIVED POOR FUEL RANGE / ECONOMY, AND OR A FAULTY FUEL GAUGE.

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*TT

10022243

LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION.

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*KB

10021621

LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION.

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*KB

10010731

MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP.

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VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT

10008288

LOW POWER, POOR FUEL ECONOMY, FUEL GELLING COLD, EXCESSIVE WHITE SMOKE COLD, OR HARD START.

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*MJ THIS OASIS UPDATES PREVIOUS OASIS DATED 12/01/03. *TT

10008166

FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP.

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*TT

10005093

GRADUAL LOSS OF POWER AT CRUISE.

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USE FUEL ADDITIVE TO PREVENT HIS CONDITION. ALL SUPER DUTY F-SERIES 1999-2003 INCLUDED. OASIS *TT

Body & Paint

6 bulletins
637601

SOME VEHICLES BUILT FROM 12/01/2001 TO 02/08/2002 MAY EXHIBIT A BROKEN DOOR HANDLE RIVET.

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*TT

637537

SOME VEHICLES MAY EXHIBIT INOPERATIVE POWER MIRRORS.

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*TT

630198

SOME VEHICLES MAY EXHIBIT AN INOPERATIVE SIDE POWER MIRROR CONDITION.

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*TT

630103

SOME VEHICLES MAY EXHIBIT A TACKY SURFACE ON THE INSTRUMENT PANEL (IP).

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*TT

10012965

SERVICE TIPS BEFORE ARC WELDING ON THE FRAME OR BODY OF A UNIT.

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*TT

10004948

SQUEAKING NOISE COMING FROM THE UPPER DOOR SEAL WHEN DRIVING OVER BUMPS.

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F250 MODEL INCLUDES 1999-2004 SUPER DUTY F-SERIES. *TT

Transmission

5 bulletins
637517

SOME VEHICLES EQUIPPED WITH A 7.3L DI, 4R100 TRANSMISSION AND BUILT BEFORE DECEMBER 10, 2001 MAY REMAIN IN 2ND GEAR WITH...

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THE GEAR SHIFT LEVER IN THE FIRST GEAR POSITION. *TT

636350

SOME VEHICLES EQUIPPED WITH A 5-SPEED MAZDA R2 MANUAL TRANSMISSION MAY EXHIBIT A HIGH EFFORT CONDITION WHEN SHIFTING ANY GEAR.

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*TT

10023653

1999-2008 F250-F550 SUPER DUTY 4X4 WITH ELECTRONIC SHIFT TRANSFER CASE NOT ENGAGING 4X4.

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*NJ

10008574

TRANSFER CASE SHIFT ISSUES ON VEHICLES WITH AN ELECTRONIC SHIFT ON THE FLY (ESOF) TRANSFER CASE.

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*TT

10008571

MANUAL TRANSMISSION FLUID LEAK.

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*TT

Brakes

5 bulletins
630725

CONCERNS WITH RATTLE NOISES COMING FROM FRONT BRAKE CALIPERS.

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*TT

630239

CONCERNS WITH RATTLE NOISE ORIGINATING FROM THE FRONT BRAKE CALIPERS.

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*TT

630130

SOME VEHICLES MAY EXHIBIT CALIPER PIN RATTLE NOISE ORIGINATING FROM THE FRONT BRAKE CALIPERS.

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*TT

630053

INFORMATION REGARDING A RATTLE NOISE ORIGINATING FROM THE FRONT BRAKE CALIPER.*YD

10022675

BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES.

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*NJ

Steering

3 bulletins
637591

SOME VEHICLES MAY EXHIBIT STEERING WHEEL CLEAR VIEW CONDITION.

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*TT

10148818

This SKU is a front upper ball joint.

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The Customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint assembly. Excessive friction in the ball joint assembly may cause a perceptible increase in steering effort.

10028404

FORD TRUCKS SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.

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VEHICLES HAVE EXPERIENCED SEVERE STEERING WHEEL AND FRONT WHEEL VIBRATIONS AND OSCILLATIONS AFTER TRAVELING OVER A BUMP OR DIP IN THE ROAD. MODELS 2006 F-250/350 SUPER DUTY 4X4. *PE UPDATED 7/22/09. CSC LETTER WAS RECEIVED. *PE

Lighting

3 bulletins
10017865

HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES.

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*TT

10013116

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS.

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VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT

10003149

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH NO HARD FAULT.

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*TT

Tires & Wheels

2 bulletins
10171326

This SKU is a Spare Tire Hoist.

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Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have evidence that these test results have contributed to a product failure.

10171325

This SKU is a Spare Tire Hoist.

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Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have evidence that these test results have contributed to a product failure.

HVAC & Climate

2 bulletins
10018067

VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST MODE.

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*TT

10010734

VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST.

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OASIS. TO ALSO INCLUDE 2005 SUPER DUTY F-SERIES, EXCURSION, AND F650/750. *TT

Suspension

1 bulletin
10013110

FRONT HUBS NOT ENGAGING, NOT STAYING ENGAGED AND/OR UNLOCKING.

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*TT

Software & Calibration

1 bulletin
10008201

WARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS.

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*MJ UPDATE. *TT

Air Bags & Safety

1 bulletin
10007395

AIR BAG LIGHT ON WITH DIAGNOSTIC TROUBLE CODE (DTC) B1871 OR B1935 FOLLOWING ECS/RCM REPLACEMENT.

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*TT