2005 Ford F-150 TSBs

Various vehicles equipped with a 4.6L, 5.4L, 6.8L modular 3 valve engine built on or before 8-Jan-2016 may exhibit...

When ordering a 2005 to 2008 remanufactured 5.4L 3v or 6.8L 3v engine, spark plug boots may be provided in the packaging.

LINCOLN/FORD: WHEN DRIVING FROM IDLE UP TO 1200 RPM, THERE MAY BE AN INTERMITTENT RATTLE NOISE COMING FROM ENGINE.

FORD/LINCOLN/MERCURY: MAY HAVE SLUDGE BUILDUP IN THROTTLE BODY LEADING TO LESS AIRFLOW OR ENGINE IDLING RPM...

FORD/LINCOLN/MERCURY: IF BATTERY WAS DISCONNECTED OR DEAD, VEHICLES/TRUCKS MAY EXPERIENCE HARD STARTS AND ENGINE...

FORD/MERCURY/LINCOLN: VEHICLES MAY EXHIBIT ONE OR MORE OF THE FOLLOWING SYMPTOMS: DRIVE AWAY HESITATION, LOSS OF RPM ON...

1999-2008 7.3L/6.0L/6.4L/4.5L DIESEL F-SUPER DUTY - CLEAN THE CHARGE AIR COOLER (CAC) SYSTEM AFTER CERTAIN TURBO OR ENGINE FAILURES - SERVICE TIP.

4.6L/5.4L--MIL P0506 AND/OR P0505--HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM.

FORD\LINCOLN SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.

SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT...

5.4L 3V WITH P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK.

5.4L 3V WITH P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK.

WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING.

MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P061B AND/OR P2106 AFTER COLD START AND RAPID TRANSMISSION...

MALFUNCTION INDICATOR LAMP (MIL) ON AND/OR VARIOUS DRIVEABILITY CONDITIONS - 5.4L 3-VALVE ENGINE - VEHICLES BUILT BEFORE 4/20/2005.

MIL ON-VARIOUS DRIVEABILITY CONDITIONS-5.4L 3-VALVE ENGINE-VEHICLES BUILT BEFORE 4/20/2005.

DIAGNOSTIC TROUBLE CODE (DTC) P0340 AND OR P0344-5.4 3V ENGINE.

HARD START/LONG CRANK, ROUGH IDLE, ENGINE IDLE MISFIRE-MIL-DTCS P0300 THROUGH P0308, P0171, P0172, P0174, P0175, P0316, P2195, P2196, P2197, P2198.

FAST IDLE AFTER COLD START.

COOLING FAN CLUTCH NOISE - VEHICLES BUILT PRIOR TO 10/1/2004 - 5.4L AND 4.6L ENGINES.

ENGINE VIBRATION DURING NETURAL RUN UP.

TICKING NOISE FROM UPPER ENGINE.

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC) P061B AND/OR P2106 AFTER COLD START AND...

CAMSHAFT AND LASH ADJUSTER DESIGN CHANGE ON A 5.4L 3V ENGINE.

MALFUNCTION INDICATOR LAMP ON WITH MISFIRE DTC'S SPARK KNOCK PISTON SCUFFING.

ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS.

This SKU is an Oil Dipstick.

REAR AXLE TUBE FRACTURE AT CENTER CARRIER.

VIBRATION FROM THE DRIVELINE AT HIGHWAY SPEEDS.

SHUDDER/VIBRATION ON MODERATE TO HARD ACCELERATION.

STUMBLE ON HEAVY DECELERATION AND/OR TIP - OUT IN MANUAL 2 - 5.4L 3V WITH 4R75E.

DIAGNOSTIC TROUBLE CODES (DTC) P0340, P0344, P0345, P0349.

4X4 FRONT DIFFERENTIAL BRACKET REPAIR.

DIAGNOSTIC TROUBLE CODES P0340/P0344/P0345/P0349 - 4.6L 3V AND 5.4L 3V.

DRIVESHAFT SLIP-BUMP ON DECELERATION OR ACCELERATION FROM A STOP.

COOLANT DEGAS BOTTLE OVERFLOW.

REAR AXLE NOISE REPAIR.

BUCK/JERK OR SURGE - 6.0L VEHICLES BUILT BEFORE 8/22/2005.

SHUDDER/VIBRATION ON MODERATE TO HARD ACCELERATION.

REAR AXLE NOISE REPAIR.

INTERMITTENT CONCERNS OF MIL ON WITH VARIOUS DTCS HARD START LONG CRANK RUNS ROUGH AND OR NO CRANK.

AXLE WHINE HOWL. THIS INCLUDES 1997-05 FORD VEHICLES.

WELD BONDING PROCEDURE.

A DRIVELINE CLUNK OR BUMP WHEN STARTING FROM A STOP.

1ST ORDER VIBRATION FROM THE DRIVELINE AT HIGHWAY SPEEDS.

SAFETY BELT RETRACTION SPEED.

LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS.

AUDIBLE DRIVELINE MOAN ABOVE 45 MPH (72 KM/H) DURING ACCELERATION OR COASTING - VEHICLES BUILT 8/20/2004 TO 10/4/2004.

INTERMITTENT VEHICLE VIBRATION--PARKING BRAKE DISENGAGEMENT CONCERNS.

FRONT END SHUDDER/VIBRATION WHEN BRAKING - VEHICLES BUILT BEFORE 11/18/2004.

PARK BRAKE DRAG ISSUE THAT PRESENTS ITSELF AS A VEHICLE SHUDDER TO THE CUSTOMER.

REPEAT BRAKE SHUDDER/VIBRATION FROM THE FRONT BRAKES WHEN BRAKING.

A LOW BRAKE PEDAL. *TT

TRAILER BRAKE CONTROLLER APPLICATIONS.

FRONT BRAKE ROUGHNESS - SHUDDER WHILE BRAKING.

KEYLESS ENTRY KEYPAD INOPERATIVE.

FRONT END SHUDDER/VIBRATION WHEN BRAKING - VEHICLES BUILT BEFORE 11/18/2004.

FALSE ABS ACTIVATION OR AN ABS LIGHT ON WITH DTC C1175 OR C1236 OR DTC C1230 OR C1237.

FRONT END SHUDDER/VIBRATION WHEN BRAKING - VEHICLES BUILT BEFORE 11/18/2004.

AN ALUMINUM-BACKED BUTYL PAD MAY HAVE BEEN ADDED TO THE INSIDE SURFACE OF THE RIGHT HAND SIDE BOX OUTER PANEL IN FRONT OF THE TAIL LAMP.

For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended.

Some 2002-2008 F-Super Duty, F-150 and Mark LT vehicles may exhibit concern during or after programing the VSM.

The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs).

FORD: THERE MAY BE CHAFFING ON A WIRE HARNESS BETWEEN THE CLOCKSPRING AND DRIVER AIRBAG WHICH CAUSE THE AIRBAG WARNING LIGHT TO COME ON.

ERRATIC FUEL GAUGE OPERATION - MIL ON --DTCS P040/P0463 OR INSTRUMENT CLUSTER MODULE DTC B1201--VEHICLES BUILT BEFORE 12/3/2007.

SPARK PLUG REMOVAL INSTRUCTIONS - 5.4 3V.

SERVICE WIRING HARNESS REPLACEMENT GUIDELINES - SERVICE TIPS.

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES.

GENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES.

MAF DIAGNOSTIC SERVICE TIP - VEHICLES EQUIPPED WITH EGR SYSTEM MODULE (ESM).

This article supersedes TSB 19-2026 to update the vehicle model years affected.

Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns...

Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns...

BODY REPAIR PROCEDURE USING MIG WELDING FOR WELD BONDING.

PAINT BUBBLING ON PASSENGER SIDE OF PICKUP BED.

POWERFOLD MIRRORS APPEAR LOOSE OR WILL NOT LOCK IN PLACE - SERVICE TIP.

ALTERNATE TIRES APPROVED FOR OFF ROAD USE.

VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT.

FRONT TIRE WEAR ON INSIDE AND/OR OUTSIDE EDGE.

LABEL PROGRAM 04L24-SUPPLEMENT#1-TIRE WARRANTY COVERAGE CHANGE.

LABEL PROGRAM 04L24. TIRE WARRANTY COVERAGE CHANGE.

NEUTRAL TOW CAPABILITY - SERVICE KIT REQUIREMENTS.

NEUTRAL TOW CAPABILITY -- SERVICE KIT REQUIREMENTS.

HARD START, NO START AND/OR OTHER SYMPTOMS CAUSED BY A HIGH PRESSURE OIL SYSTEM LEAK - SERVICE TIP.

MAGNESIUM ALLOW RADIATOR CORE SUPPORT - UNIQUE HANDLING AND REPAIR PROCEDURES - SERVICE TIPS.

HIGH PRESSURE POWER STEERING LINE SEEPAGE-COLD CLIMATES ONLY (EXCLUDING HERITAGE F-150).

STEERING COLUMN RATTLE/CLUNKING WHILE DRIVING OVER ROUGH SURFACES AND WHEN TURNING THE STEERING WHEEL.

VEHICLE/STEERING WHEEL VIBRATION AT 50 MPH (80 KM/H) OR HIGHER - STEERING WHEEL NIBBLE AT 65 MPH (105 KM/H) OR HIGHER.

UN-COMMANDED TCC APPLY ON THE 1-2 SHIFT CAUSING PERCEPTION OF HESITATION AND/OR LACK OF POWER DURING SHIFT.

HARSH 3-2 DOWNSHIFT BETWEEN 17-25 MPH (27-40 KM/H) - NO DTCS - 4R75E AUTOMATIC TRANSMISSION - VEHICLES BUILT BEFORE 4/20/2005.

SERVICE PROCEDURE FOR REPAIR OR REPLACEMENT OF COLUMN SHIFT CABLE.

FORD TRUCK SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR.

SOME 2004-2014 F-150 AND 2006-2008 MARK LT VEHICLES EQUIPPED WITH FOUR-WHEEL DRIVE (4WD) MAY EXHIBIT NOISY OR ENGAGED...

VSM PROGRAMMING - SERVICE PROCEDURE UPDATE.