2004 Ford F-150 TSBs

Various vehicles equipped with a 4.6L, 5.4L, 6.8L modular 3 valve engine built on or before 8-Jan-2016 may exhibit...

LINCOLN/FORD: WHEN DRIVING FROM IDLE UP TO 1200 RPM, THERE MAY BE AN INTERMITTENT RATTLE NOISE COMING FROM ENGINE.

FORD/LINCOLN/MERCURY: IF BATTERY WAS DISCONNECTED OR DEAD, VEHICLES/TRUCKS MAY EXPERIENCE HARD STARTS AND ENGINE...

FORD/MERCURY/LINCOLN: VEHICLES MAY EXHIBIT ONE OR MORE OF THE FOLLOWING SYMPTOMS: DRIVE AWAY HESITATION, LOSS OF RPM ON...

1999-2008 7.3L/6.0L/6.4L/4.5L DIESEL F-SUPER DUTY - CLEAN THE CHARGE AIR COOLER (CAC) SYSTEM AFTER CERTAIN TURBO OR ENGINE FAILURES - SERVICE TIP.

4.6L/5.4L--MIL P0506 AND/OR P0505--HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM.

SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT...

5.4L 3V WITH P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK.

5.4L 3V WITH P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK.

WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING.

MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P1131 AND/OR P1151 - 4.2L ENGINE.

ROUGH IDLE-5.4L 3V 4X2 SUPERCAB AND SUPERCREW.

ROUGH IDLE - 5.4L AND 4.6L ENGINES.

USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE.

INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW.

COOLING FAN CLUTCH NOISE - VEHICLES BUILT PRIOR TO 10/1/2004 - 5.4L AND 4.6L ENGINES.

ENGINE VIBRATION DURING NETURAL RUN UP.

TICKING NOISE FROM UPPER ENGINE.

CAMSHAFT AND LASH ADJUSTER DESIGN CHANGE ON A 5.4L 3V ENGINE.

MALFUNCTION INDICATOR LAMP ON WITH MISFIRE DTC'S SPARK KNOCK PISTON SCUFFING.

HESITATION ON ACCELERATION AND OR ERRATIC IDLE WHEN COMING TO A STOP.

TICKING NOISE FROM UPPER ENGINE.

FORD MOTOR COMPANY HAS MADE A DESIGN CHANGE TO THE FRONT BRAKE LINE(S) ON ALL F-150'S BUILD 11/29/04 AND LATER.

ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS.

LOW POWER - COLD SIDE CHARGE AIR COOLER (CAC) DISCONNECTED - OIL LEAK AT COLD SIDE CAC CONNECTIONS - 6.0L ENGINE -...

ENGINEERING IS CURRENTLY INVESTIGATING A REAR AXLE WHINE CONDITION.

ENGINE-ROMEO BUILT 4.6L 2V-TICK NOISE FROM ENGINE-ENGINES BUILT BEFORE 9/17/2003.

ENGINE COOLING FAN NOISE THAT SOUNDS LIKE A ROLLING IDLE.

SOME VEHICLES BUILT BEFORE 9/16/03 EQUIPPED WITH A 4.6L/5.4L ENGINE AND 4R75E TRANSMISSION MAY EXHIBIT THE TRANSMISSION...

5.4L B-FUEL ENGINE MAY EXHIBIT A NO START CONDITION WHEN PROGRAMMING PASSIVE ANTI-THEFT SYSTEM (PATS) KEYS.

This SKU is an Oil Dipstick.

REAR AXLE TUBE FRACTURE AT CENTER CARRIER.

VIBRATION FROM THE DRIVELINE AT HIGHWAY SPEEDS.

SHUDDER/VIBRATION ON MODERATE TO HARD ACCELERATION.

DIAGNOSTIC TROUBLE CODES (DTC) P0340, P0344, P0345, P0349.

4X4 FRONT DIFFERENTIAL BRACKET REPAIR.

DIAGNOSTIC TROUBLE CODES P0340/P0344/P0345/P0349 - 4.6L 3V AND 5.4L 3V.

DRIVESHAFT SLIP-BUMP ON DECELERATION OR ACCELERATION FROM A STOP.

COOLANT DEGAS BOTTLE OVERFLOW.

SPEED CONTROL INOPERATIVE/INTERMITTENT OPERATION - VEHICLES BUILT BEFORE 5/17/2004.

REAR AXLE NOISE REPAIR.

BUCK/JERK OR SURGE - 6.0L VEHICLES BUILT BEFORE 8/22/2005.

SHUDDER/VIBRATION ON MODERATE TO HARD ACCELERATION.

REAR AXLE NOISE REPAIR.

AXLE WHINE HOWL. THIS INCLUDES 1997-05 FORD VEHICLES.

A DRIVELINE CLUNK OR BUMP WHEN STARTING FROM A STOP.

1ST ORDER VIBRATION FROM THE DRIVELINE AT HIGHWAY SPEEDS.

SAFETY BELT RETRACTION SPEED.

LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS.

VIBRATION 45 MPH (72 KM/H) AND HIGHER.

SPEED CONTROL INOPERATIVE/INTERMITTENT OPERATION.

MULTIPLE VEHICLES USING FEHP REAR AXLE FLUID.

HOOT, MOAN, OR WHISTLE FROM COOLING SYSTEM AT 2200 RPM.

HERITAGE F-150 4X2 WITH 8.8 INCH REAR AXLE - WHINE/HOWL NOISE FROM REAR AXLE.

AXLE WHINE 40-60 MPH.

EVIDENCE OF OIL IN THE AIR INTAKE SYSTEM.

CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION FROM LIMITED SLIP REAR AXLE DURING LOW SPEED TURNS.

WHISTLING NOISE FROM FRONT OF VEHICLE ABOVE 50 MPH.

CHATTER, SHUDDER, A BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNS ON VEHICLES EQUIPPED WITH THE 9.75 INCH OR 8.8 INCH LIMITED SLIP REAR AXLE.

For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended.

Some 2002-2008 F-Super Duty, F-150 and Mark LT vehicles may exhibit concern during or after programing the VSM.

The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs).

FORD: THERE MAY BE CHAFFING ON A WIRE HARNESS BETWEEN THE CLOCKSPRING AND DRIVER AIRBAG WHICH CAUSE THE AIRBAG WARNING LIGHT TO COME ON.

ERRATIC FUEL GAUGE OPERATION - MIL ON --DTCS P040/P0463 OR INSTRUMENT CLUSTER MODULE DTC B1201--VEHICLES BUILT BEFORE 12/3/2007.

SPARK PLUG REMOVAL INSTRUCTIONS - 5.4 3V.

SERVICE WIRING HARNESS REPLACEMENT GUIDELINES - SERVICE TIPS.

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES.

GENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES.

MAF DIAGNOSTIC SERVICE TIP - VEHICLES EQUIPPED WITH EGR SYSTEM MODULE (ESM).

SPLICING NEW WIRE(S) INTO EXISTING ELECTRICAL HARNESS.

DIAGNOSTIC TROUBLE CODE (DTC) U0300 (INTERNAL CONTROL MODULE SOFTWARE INCOMPATIBILITY) STORED IN THE PCM WITH NO OTHER DTC'S PRESENT.

CERTIFICATE OF COMPLETION.

RETURN OF INVENTORY. ISOLATION MODULE PLUG IN HARNESS KIT.

ISOLATION MODULE PLUG IN HARNESS KIT.

CHARGING SYSTEM WARNING INDICATOR ON FOLLOWING ALTERNATOR REPLACEMENT.

INTERMITTENT VEHICLE VIBRATION--PARKING BRAKE DISENGAGEMENT CONCERNS.

FRONT END SHUDDER/VIBRATION WHEN BRAKING - VEHICLES BUILT BEFORE 11/18/2004.

REPEAT BRAKE SHUDDER/VIBRATION FROM THE FRONT BRAKES WHEN BRAKING.

FRONT BRAKE ROUGHNESS - SHUDDER WHILE BRAKING.

KEYLESS ENTRY KEYPAD INOPERATIVE.

FRONT END SHUDDER/VIBRATION WHEN BRAKING - VEHICLES BUILT BEFORE 11/18/2004.

FRONT END SHUDDER/VIBRATION WHEN BRAKING - VEHICLES BUILT BEFORE 11/18/2004.

AN ALUMINUM-BACKED BUTYL PAD MAY HAVE BEEN ADDED TO THE INSIDE SURFACE OF THE RIGHT HAND SIDE BOX OUTER PANEL IN FRONT OF THE TAIL LAMP.

FRONT END SHUDDER/VIBRATION WHEN BRAKING.

ANTI-LOCK BRAKE SYSTEM (ABS) WARNING INDICATOR ON AND/OR ABS RELATED DIAGNOSTIC TROUBLE CODES (DTCS).

ANTI-LOCK BRAKE SYSTEM (ABS) WARNING INDICATOR ON AND/OR ABS RELATED DIAGNOSTIC TROUBLE CODES (DTCS).

DRIVELINE CLUNKING/GRUNTING NOISE OR SHUDDER SENSATION DURING LIGHT TO MODERATE ACCELREATION AND/OR BRAKING.

LACK OF POWER WITH THE MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODE (DTC) P2106 (THROTTLE ACTUATOR...

This article supersedes TSB 19-2026 to update the vehicle model years affected.

Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns...

Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns...

ALUMINUM CORROSION - SERVICE TIP.

PAINT BUBBLING ON PASSENGER SIDE OF PICKUP BED.

WATER LEAK AT PASSENGER SIDE LOWER A PILLAR.

HOOD FLUTTER AT HIGHWAY SPEEDS.

WATER LEAK FROM HIGH MOUNT STOP LAMP.

RATTLING AND/OR SQUEAKING NOISE COMING FROM THE POWER SLIDING REAR WINDOW.

SOME LUND INTERNATIONAL BRAND HOOD SHIELDS MAY CONTRIBUTE EXCESSIVE NOISE AND ON OCCASION, UNACCEPTABLE HOOD VIBRATIONS.

UNABLE TO OPEN THE DOOR WITH THE INSIDE DOOR HANDLE CONDITION, ALTHOUGH THE EXTERIOR HANDLE WORKS PROPERLY.

INSIDE DOOR HANDLE INOPERATIVE.

Safety recall 11S21 - Fuel tank strap fracture - requests for recall service action

FORD/LINCOLN: SAFETY RECALL REGARDING HIGH CORROSION AREAS FOR OPERATING, FOR AN EXTENDED TIME, VEHICLES WHERE BOTH OR...

FORD TRUCK SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR.

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR.

MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP.

DEMONSTRATION/DELIVERY HOLD - SPECIAL FIELD ACTION 03L17.

FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP.

NEUTRAL TOW CAPABILITY - SERVICE KIT REQUIREMENTS.

NEUTRAL TOW CAPABILITY -- SERVICE KIT REQUIREMENTS.

MAGNESIUM ALLOW RADIATOR CORE SUPPORT - UNIQUE HANDLING AND REPAIR PROCEDURES - SERVICE TIPS.

BED EXTENDER COMPONENT REPLACEMENT SERVICE TIP.

MAGNESIUM ALLOY RADIATOR CORE SUPPORT.

VIBRATION AT HIGHWAY SPEEDS.

RECOMMENDED 12V SWITCHED ACCESSORY SOURCES.

HIGH PRESSURE POWER STEERING LINE SEEPAGE-COLD CLIMATES ONLY (EXCLUDING HERITAGE F-150).

VEHICLE/STEERING WHEEL VIBRATION AT 50 MPH (80 KM/H) OR HIGHER - STEERING WHEEL NIBBLE AT 65 MPH (105 KM/H) OR HIGHER.

POWER STEERING LEAK - SERVICE TIP.

WHINE FROM POWER STEERING.

STEERING WHEEL SHIMMY/NIBBLE AT 100 KM/H (60 MPH) AND GREATER SPEEDS ON VEHICLES BUILT PRIOR TO 8/20/2003.

STEERING WHEEL NIBBLE AT 60 MPH AND HIGHER.

ALTERNATE TIRES APPROVED FOR OFF ROAD USE.

VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT.

FRONT TIRE WEAR ON INSIDE AND/OR OUTSIDE EDGE.

LABEL PROGRAM 04L24-SUPPLEMENT#1-TIRE WARRANTY COVERAGE CHANGE.

LABEL PROGRAM 04L24. TIRE WARRANTY COVERAGE CHANGE.

CORRECT LUG NUT TORQUE SPECIFICATIONS - INCREASE WHEEL NUT AND STUD SIZE - SERVICE TIP.

MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P0354.

MALFUNCTION INDICATOR LAMP (MIL) AND ELECTRONIC THROTTLE CONTROL (ETC) LAMPS ON WITH BOTH DIAGNOSTIC TROUBLE CODE (DTC) P2106 AND P2135.

MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P2106.

MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODE (DTC) P2106.

MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P0606 WITH/WITHOUT OTHER DTCS.

MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P1233, WITH OR WITHOUT ANY DRIVEABILITY CONCERNS.

GUIDANCE FOR CNG TANK INSPECTION FOR VEHICLES PRODUCED AFTER DECEMBER 2, 1996.

VSM PROGRAMMING - SERVICE PROCEDURE UPDATE.

DIAGNOSTIC TROUBLE CODE P0488 SET AFTER REFLASH.

WARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS.

SERVICE PROCEDURE FOR REPAIR OR REPLACEMENT OF COLUMN SHIFT CABLE.

INTERMITTENT CLUNK ON 3-2 DOWNSHIFT DURING COASTDOWN/TIP-IN.

HARSH/SLIPPING SHIFTS AND/OR HARSH/DELAYED ENGAGEMENT INTO DRIVE OR REVERSE.

CAN NOT SHIFT TRANSMISSION OUT OF PARK CAUSED BY AN OPEN FUSE F2.14.

CHARGING SYSTEM WARNING INDICATOR ON WITH POSSIBLE DIAGNOSTIC TROUBLE CODE (DTC) P0622.

CHARGING SYSTEM WARNING INDICATOR ON WITH POSSIBLE DIAGNOSTIC TROUBLE CODE P0622.

CHARGING SYSTEM WARNING INDICATOR ON INTERMITTENTLY ON VEHICLES BUILT BEFORE 9/30/2003.

SOME 2004-2014 F-150 AND 2006-2008 MARK LT VEHICLES EQUIPPED WITH FOUR-WHEEL DRIVE (4WD) MAY EXHIBIT NOISY OR ENGAGED...

REAR LEAF SPRING NOISE.

POPPING OR QUAVERING FROM RADIO ON THE AM BAND.

CD OR CD6 RADIO OVERHEATING.

INACCURATE AMBIENT TEMPERATURE READING AND/OR POOR AIR CONDITIONING PERFORMANCE.