2003 Ford F-150 TSBs
94 Technical Service Bulletins across 15 categories
Categories
Engine
26 bulletins1999-2008 7.3L/6.0L/6.4L/4.5L DIESEL F-SUPER DUTY - CLEAN THE CHARGE AIR COOLER (CAC) SYSTEM AFTER CERTAIN TURBO OR ENGINE FAILURES - SERVICE TIP.
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*NJ
SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT...
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COVERED UNDER NEW VEHICLE LIMITED WARRANTY. *NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. *PE
WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING.
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*TT
MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P1131 AND/OR P1151 - 4.2L ENGINE.
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*TT
USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE.
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*TT
INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW.
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*TT
ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS.
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TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.
COOLING SYSTEM-MOTORCRAFT PREMIUM GOLD ENGINE COOLANT-SERIVCE TIPS.
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*MJ
ENGINE-CYLINDER HEAD DECK LEAK-4.6 AND 5.4L ENGINES-NEW SERVICE-ONLY GASKET AND CYLINDER HEAD KITS AVAILABILITY.
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*MJ
ENGINE-GEAR DRIVEN SYNCHRONIZERS-INCORRECT INSTALLATION-CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION.
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*MJ
ENGINE-ROMEO BUILT 4.6L 2V-TICK NOISE FROM ENGINE-ENGINES BUILT BEFORE 9/17/2003.
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*MJ
STEERING IDLER ARM NOISE.
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*TT
BROKEN EXHAUST MANIFOLD STUDS.
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*TT
ROUGH IDLE AND/OR MISFIRE WITH DIAGNOSTIC TROUBLE CODE P0316 AFTER AN OVERNIGHT SOAK IN EXTREME COLD AND HIGH HUMIDITY CONDITIONS.
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*TT
SOME DEDICATED CNG VEHICLES MAY EXHIBIT VARIOUS DRIVEABILITY CONDITIONS DUE TO A LOSS OF INJECTOR PERFORMANCE, RESULTING FROM FUEL QUALITY.
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LOSS OF POWER AT HEAVY LOAD, DIAGNOSTIC TROUBLE CODES (DTCS) FOR LEAN FUEL, ROUGH IDLE, HARD START, PLUGGED CATALYTIC CONVERTER AND NO START CONDITION. *TT
TICKING/TAPPING NOISE WITH THE ENGINE WARMED UP AND THE TRANSMISSION IN GEAR AT IDLE.
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2003 E150 INCLUDED. *TT
DEDICATED COMPRESSED NATURAL GAS (CNG) ROUGH IDLE OR NO START WHEN COLD VEHICLES EQUIPPED WITH DEDICATED 4.6L OR 5.4L CNG ENGINE ONLY.
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*TT
ENGINE MISFIRE OR ROUGH RUNNING CONDITION WITH COIL ON PLUG (COP) IGNITION SYSTEMS MAY BE MORE ACCURATELY DIAGNOSED...
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USING THE OPTIONAL WORLDWIDE DIAGNOSTIC SYSTEM (WDS) COIL ON PLUG (COP) KIT. 2003 SUPER DUTY F SERIES INCLUDED. *TT
NOISE FROM THE FRONT END OF THE VEHICLE WHICH APPEARS TO BE COMING FROM THE STEERING IDLER ARM.
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*TT
SOME VEHICLES, EQUIPPED WITH THE 4.6L 2V ENGINE, WITH AN ENGINE BUILD DATE PRIOR TO 8/29/03 MAY EXHIBIT AN ENGINE TICK...
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NOISE THAT IS PRESENT AT ALL TEMPERATURES DURING IDLE. 2004 MODELS INCLUDED. *TT
5.4L B-FUEL ENGINE MAY EXHIBIT A NO START CONDITION WHEN PROGRAMMING PASSIVE ANTI-THEFT SYSTEM (PATS) KEYS.
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*TT THIS OASIS UPDATES OASIS 16914 DATED 06/01/2003. *TT
ROLLING IDLE AFTER SHIFTING TO PARK OR NEUTRAL, FROM DRIVE OR REVERSE, WHEN THE ENGINE TEMPERATURE IS 100 - 140 DEGREES F.
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*TT
ON SOME DEDICATED CNG VEHICLES, A POSSIBLE FUEL LEAK MAY OCCUR AT THE FUEL FILL VALVE.
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REVISED SERVICE PARTS. *TT
CRANK NO START WHEN THE CHT (CYLINDER HEAD TEMPERATURE) AT AMBIENT TEMPERATURE.
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*TT *JB
POSSIBLE FUEL LEAK MAY OCCUR AT THE FUEL FILL VALVE, ON SOME DEDICATED CNG VEHICLES.
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*TT *JB
INCORRECTLY INSTALLED GEAR DRIVEN CAMSHAFT POSITION (CMP) SENSOR SYNCHRONIZER ASSEMBLIES CAUSING SURGE, LOST OF POWER,...
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MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES P1336, P1309 AND P0340. *TT
Other
18 bulletinsDEDICATED CNG REGULATOR BOWL KIT AVAILABLE.
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*JG
This SKU is an Oil Dipstick.
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The customer communication requested return of unsold inventory to inspect the dipstick tube. The dipstick tube inner diameter may be small enough that it prevents installation of the OE dipstick.
COOLANT DEGAS BOTTLE OVERFLOW.
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*TT
REAR AXLE NOISE REPAIR.
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*TT
REAR AXLE NOISE REPAIR.
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*SC
AXLE WHINE HOWL. THIS INCLUDES 1997-05 FORD VEHICLES.
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*EH
A DRIVELINE CLUNK OR BUMP WHEN STARTING FROM A STOP.
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*TT
SAFETY BELT RETRACTION SPEED.
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*TT
MULTIPLE VEHICLES USING FEHP REAR AXLE FLUID.
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FLUID USAGE CHANGE. *TT
HERITAGE F-150 4X2 WITH 8.8 INCH REAR AXLE - WHINE/HOWL NOISE FROM REAR AXLE.
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*MJ
AXLE WHINE 40-60 MPH.
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*TT
EVIDENCE OF OIL IN THE AIR INTAKE SYSTEM.
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*TT
UNSATISFACTORY REMOTE KEYLESS ENTRY RANGE PERFORMANCE.
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*TT
THE PITMAN ARM RETAINING NUB MAY NOT BE TIGHTENED TO SPECIFICATIONS.
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THIS COULD RESULT IN CUSTOMER COMPLAINTS OF A NOISE OR VIBRATION. FORD IS PROVIDING A NO-CHARGE CUSTOMER SATISFACTION PROGRAM , #03B08, TO TIGHTEN THE PITMAN ARM NUT TO THE PROPER TORQUE. *TT
WHINE/HOWL FROM REAR AXLE 40 TO 60 MPH.
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*TT
WHINE / HOWL FROM REAR AXLE.
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*TT
VEHICLES WITHOUT THE COOLANT LOCK-OFF MAY EXHIBIT A NO START CONDITION.
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*TT
THROTTLE CONTROL SPLASH SHIELD INSTALLATION REQUIREMENTS.
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*TT
Body & Paint
9 bulletinsALUMINUM CORROSION - SERVICE TIP.
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*TT
RUNNING CHANGE - DOOR TRIM PANEL WHITE PUDDLE LAMP DISCONTINUED.
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*TT
THE INTERIOR LOCK ROD CAP COLOR CHANGED TO EBONY REGARDLESS OF INTERIOR TRIM PANEL COLOR.
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*TT
POP/THUMP NOISE AT END OF WINDOW MOVEMENT AND/OR DRIVER'S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION.
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*TT
REAR AXLE SEAL LEAK - CONTACT REQUEST.
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*MJ
WINDNOISE AND/OR A WATER LEAK FROM THE SLIDING BACK GLASS AREA.
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*TT
REAR AXLE PINION SEAL LEAK.
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*TT
TAILGATE LOCKING BY ITSELF WHEN SLAMMED SHUT OR WHEN THE VEHICLE IS BEING DRIVEN OVER ROUGH ROADS.
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*TT
LOCKING TAILGATE LOCKS ITSELF.
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*TT
Fuel System
8 bulletinsSafety recall 11S21 - Fuel tank strap fracture - requests for recall service action
For 1997-2003 F-150, 2004 F-150 Heritage, 1997-1999 F-250 Light Duty, or 2002-2003 Blackwood vehicles Safety Recall...
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11S21 has been issued for vehicles that are operated in high corrosion areas for an extended period, where one or both fuel tank straps could potentially fracture. Strap fracture may result in the fuel tank contacting the ground. If the fuel tank contacts the ground and develops a leak while driving, there is a potential for fire.
FORD/LINCOLN: SAFETY RECALL REGARDING HIGH CORROSION AREAS FOR OPERATING, FOR AN EXTENDED TIME, VEHICLES WHERE BOTH OR...
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ONE STRAP OF FUEL TANK CAN FRACTURE, AFTER CONTACTING GROUND. MODEL 1997-99 F250 LD, 1997-03 F150, 2004 F150 HERITAGE, 2002-03 BLACKWOOD. *PE
FORD/LINCOLN: SAFETY RECALL ISSUED DUE TO ONE OR BOTH FUEL TANK STRAPS FRACTURING DUE TO BEING IN HIGH CORROSION AREAS...
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FOR AN EXTENDED PERIOD AND DISLODGING FUEL TANK. MODEL 1997-99 F250, 1997-03 F150, 2004 F150 HERITAGE, 2002-2003 BLACKWOOD. *PE
WATER-IN-FUEL (WIF) LAMP ON.
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*TT
MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP.
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VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT
FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP.
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*TT
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P0442, P0455, P0456, P0457, P1442 OR CHECK...
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FUEL CAP LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE P0457. *TT
Electrical
7 bulletinsThis article supersedes TSB 21-2175 to update the TSB Service Procedure.
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Some 2016 MKS, 2016-2017 Navigator, 2016-2018 F-150/Focus/C-MAX/Edge/Fiesta/MKX/Transit Connect/Mustang, 2017-2018 Continental/Fusion/MKZ, 2017-2019 Explorer, 2016-2019 Escape/MKC/Flex/MKT/Taurus/Transit/Expedition/F-Super Duty, and 2018-2019 EcoSport vehicles equipped with SYNC 3 may experience various SYNC performance related concerns. related concerns including but not limited to: Display operation concerns Navigation inoperative Voice recognition concerns Phone connection issues Dropped phone connections Applink related performance Travel Link not present or showing incorrect traffic Slow system response This may be due to the SYNC software. To correct the condition, follow the Service Procedure to update the accessory protocol interface module (APIM) software. NOTE: Ford has found some of the APIMs replaced and returned for inspection contained an outdated software level and the APIM did not require replacement. The customer concern may have been resolved by updating the APIM with latest level of software.
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES.
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*TT
GENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES.
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*TT
SPLICING NEW WIRE(S) INTO EXISTING ELECTRICAL HARNESS.
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SERVICE PROCEDURE. *TT
SERVICING MULTIFUNCTION SWITCH WIRING INTERFERENCE.
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*TT
VARIOUS INTERMITTENT ELECTRICAL CONCERNS INCLUDING BUT NOT LIMITED TO SOME ACCESSORIES REMAINING POWERED UP WITH THE KEY...
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OUT OF THE IGNITION, MULTIPLE SYSTEM WARNING LIGHTS WITH SHORT TO POWER OR LOW BATTERY VOLTAGE DIAGNOSTIC TROUBLE CODES. *TT
REVISED SPARK PLUG FOR SERVICE.
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*TT *JB
Steering
7 bulletinsPOWER STEERING LEAK - SERVICE TIP.
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*TT
WHINE FROM POWER STEERING.
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*TT
TIE ROD END INSPECTION PROCEDURE.
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*TT
TIE ROD END INSPECTION PROCEDURE.
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*TT
REDUCED POWER STEERING ASSIST AND/OR POWER STEERING LEAKS WHEN DRIVEN IN TEMPERATURES EQUAL TO OR LESS THAN -25 DEGREES CELCIUS.
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*TT
WHINE NOISE FROM THE POWER STEERING PUMP MOST NOTICEABLE WHILE TURNING AT SLOW SPEEDS.
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*TT *JB
TIE ROD END INSPECTION PROCEDURE.
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CANADA VEHICLES ONLY. *TT *JB
Infotainment
4 bulletinsVARIOUS 2003 VEHICLES EQUIPPED WITH PREMIUM CD-6 RADIOS - CD-6 SHUFFLE FEATURE BETWEEN DISCS NOT AVAILABLE.
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*TT
EQUIPPED WITH 100I DUAL MEDIA RADIO - SPEED ADJUST VOLUME FUNCTION NOT SUPPORTED.
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*MJ OWNER GUIDE UPDATE. *TT
SOME VEHICLES EQUIPPED WITH KENWOOD RADIO, WILL NOT HAVE THE RADIO FACEPLATE WHEN DELIVERED FROM THE PLANT.
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*TT
CD OR CD6 RADIO OVERHEATING.
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*TT
Lighting
4 bulletinsGLOVE BOX OR ASH-CUP LAMPS NO LONGER INCLUDED.
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*TT
DAMAGED REAR LICENSE PLATE LAMPS DUE TO ROCKS AND/OR GRAVEL HITTING THE LAMP ASSEMBLIES.
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*TT
MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODES (DTC) P0171, OR P0174.
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F150 LIGHTING AND F150 HARLEY DAVIDSON SUPERCREW. *TT
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH NO HARD FAULT.
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*TT
Software & Calibration
2 bulletinsGUIDANCE FOR CNG TANK INSPECTION FOR VEHICLES PRODUCED AFTER DECEMBER 2, 1996.
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*TT UPDATE. *TT
CUSTOMER SATISFACTION PROGRAM - COLD START CALIBRATION PRODUCT ENHANCEMENT.
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*TT
Brakes
2 bulletinsSOME VEHICLES WITH 4-WHEEL DISC BRAKES MAY EXHIBIT A MOAN FROM THE REAR BRAKES ON LIGHT BRAKE APPLICATIONS.
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*TT
DRIVELINE CLUNKING/GRUNTING NOISE OR SHUDDER SENSATION DURING LIGHT TO MODERATE ACCELREATION AND/OR BRAKING.
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*TT
Transmission
2 bulletinsINTERMITTENT CLUNK ON 3-2 DOWNSHIFT DURING COASTDOWN/TIP-IN.
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OASIS. TO INCLUDE 2005 F-150, E-SERIES AND EXPEDITION. *TT
NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS.
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2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT
HVAC & Climate
2 bulletinsNO/HARD START IN COLD AMBIENTS / NEW TWO-PIECE BLOCK HEATER CORD RELEASED.
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*MJ
AIR CONDITIONER CONDENSATE LEAK ON PASSENGER FLOOR.
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*TT
Suspension
1 bulletinREAR LEAF SPRING NOISE.
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*TT
Tires & Wheels
1 bulletinCORRECT LUG NUT TORQUE SPECIFICATIONS - INCREASE WHEEL NUT AND STUD SIZE - SERVICE TIP.
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*TT
Pre-Delivery & Maintenance
1 bulletinBED EXTENDER COMPONENT REPLACEMENT SERVICE TIP.
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*TT