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2005 Ford Excursion TSBs

82 Technical Service Bulletins across 12 categories

Engine

41 bulletins
10056196

FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION.

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MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *PE

10055629

FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN...

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5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY, 2004-2010 E SERIES, 2003-2005 EXCURSION.

10034571

FORD: RUNS ROUGH, LACKS POWER, HARD START, NO START.

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SOME VEHICLES AND TRUCKS EQUIPPED WITH 6.0L ENGINE MAY EXHIBIT A RUNS ROUGH, LACKS POWER, HARD TO START, NO START CONCERN WITH OR WITHOUT DIAGNOSTIC TROUBLE CODE (DTC) P0611 CODE OR VARIOUS INJECTOR CIRCUIT CODES. *PE

10030836

FORD: MULTIPLE VEHICLES WITH A TORQ SHIFT TRANSMISSION INTERMITTENT CLUNK WHEN SHIFTING BETWEEN DRIVE, REVERSE AND PARK AND/OR DURING 2-3 UPSHIFT.

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MODELS F SUPER DUTY; E SERIES; EXCURSION; F53 MOTORHOME CHASSIS AND LOW CAB FORWARD. *PE

10028826

FORD: SOME VEHICLES WITH DIESEL ENGINES MAY EXPERIENCE NO STARTS, HARD STARTS OR ROUGH RUNNING WHEN COLD AND MAY BE...

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ACCOMPANIED WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0611, P1378 AND/OR ALL 8 INJECTOR CIRCUIT CODES. *PE

10028730

FORD: SOME VEHICLES EQUIPPED WITH 6.0L DIESEL ENGINE MAY EXHIBIT ANY ONE OR COMBINATION OF THE FOLLOWING CONCERNS-LACK...

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OF POWER, WHITE/BLACK SMOKE OR A SURGE. *PE

10028284

FORD TRUCKS: MISFIRE, LACK OF POWER, BUCK/JERK, EXCESSIVE SMOKE, CRANK/NO START-DIAGNOSTICS FOR FUEL SYSTEM.

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THERE ARE SEVERAL POTENTIAL CAUSES FOR THESE SYMPTOMS. *PE

10028125

FORD: VEHICLES MAY EXHIBIT FUEL IN THE ENGINE COOLANT, DUE TO LEAKS IN THE CYLINDER HEAD FUEL INJECTOR AREA.

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SYMPTOMS MAY INCLUDE FUEL IN ENGINE COOLANT AND COOLANT EXPULSION FROM THE DEGAS BOTTLE. *PE UPDATED 3/20/09. *PE

10027985

FORD TRUCK: SOME TRUCKS EQUIPPED WITH A 6.0L DIESEL ENGINE MAY EXHIBIT A HARD START/LONG CRANK OR NO START CONDITION DUE...

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TO LOW INJECTION CONTROL PRESSURE (ICP). *PE

10024325

6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS.

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*NJ UPDATED 5/29/08. *NJ

10023943

SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT...

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COVERED UNDER NEW VEHICLE LIMITED WARRANTY. *NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. *PE

10022293

6.0L DIESEL ENGINE - OIL LEAK OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT.

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*KB

10021382

EGR THROTTLE PLATE - DTC'S P0487, P0488, AND P1334 - MIL.

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04.25 MODEL YEAR LEVEL ENGINES ONLY. *KB

10021232

6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS - LACK OF POWER, WHITE OR BLACK SMOKE, SURGE, P0238, P0299, P0404, P2262, AND/OR P2263.

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*KB

10021231

HIGH PRESSURE SYSTEM DIAGNOSTICS - 6.0L ENGINES.

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*KB

10021229

WATCH FOR OIL FLOW FROM THE BASE ENGINE OIL PUMP.

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VEHICLES EQUIPPED WITH A 6.0L DIESEL ENGINE. *KB

10021173

OIL FLOW FROM THE BASE ENGINE OIL PUMP.

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*KB

10020673

6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS, LACK OF POWER, WHITE OR BLACK SMOKE, SURGE, P0238, P0299,...

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P0404, P0478, P0478, P2262, AND/OR P2263. *KB UPDATED 11/05/07. *NJ

10020150

REPEAT TURBOCHARGER OR VGT REPLACEMENT.

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*TT

10020069

MISFIRE, LACK OF POWER, BUCK/JERK, EXCESSIVE SMOKE OR CRANK/NO START.

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*TT

10019810

LACK OF POWER OR MIL ON - TURBOCHARGER STICKING - REVISED DIAGNOSTICS.

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*TT

10018745

WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING.

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*TT

10017918

HIGH PRESSURE PUMP O-RING AVAILABLE FOR CONCERN RELATED TO A HIGH PRESSURE SYSTEM OIL LEAK.

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*TT

10017910

FRONT SEAL OIL LEAK - MISDIAGNOSED AS OIL PRESSURE REGULATOR OIL LEAK.

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*TT

10017875

BUCK/JERK, LACKS POWER, BLACK SMOKE, ROLLING IDLE, SURGE, MIL ON, AND DIAGNOSTIC TROUBLE CODES P2263, P0299, OR P0401.

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*TT

10017873

LACK OF POWER AND/OR DTC P2263 OR P0299 AFTER TURBOCHARGER REPLACEMENT - SERVICE TIP.

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*TT

10017870

HIGH PRESSURE OIL LEAK AT AN INJECTOR.

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A HARD START, OR NO START CONDITION WITH LOW OR NO INJECTION CONTROL PRESSURE (ICP) - SERVICE TIP. *TT

10016846

OIL LEAK OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER (CAC) DUCT-6.0L DIESEL ENGINE.

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*SC

10016842

DIESEL EXHAUST SMELL IN CAB-6.0L ENGINE.

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*SC

10016813

VARIOUS DRIVEABILITY SYMPTOMS-CALIBRATION UPDATE RELEASE-6.0 DIESEL ENGINE.

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*SC

10016809

LOW POWER-COLD SIDE CHARGE AIR COOLER (CAC) DISCONNECTED-OIL LEAK AT CAC CONNECTIONS-6.0L-VEHICLES BUILT 4/1/2004 THROUGH 2/15/2005.

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*SC

10016782

ENGINE QUITS UPON DRIVE OR REVERSE ENGAGEMENT, OR WHEN COMING TO A STOP-TORQSHIFT TRANSMISSION.

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*SC

10014666

INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW.

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*TT

10013427

HARD START/LONG CRANK WITH LOW ICP, NO START, OR A ROUGH IDLE.

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*TT

10013425

OIL LEAK FROM THE OIL FILTER COVER.

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*EH

10013408

MISFIRE LACK OF POWER BUCK JERK EXCESSIVE SMOKE CRANK NO START 6.0L ENGINE DIAGNOSTICS FOR FUEL SYSTEM .

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*EH SERVICE TIPS. *TT

10012979

HIGH PRESSURE OIL LEAK AT AN INJECTOR.

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*EH

10012974

VEHICLE WITH A 6.0L ENGINE MAY EXHIBIT ANY ONE OR MORE OF THE FOLLOWING BUCK JERK LACKS POWER BLACK SMOKE ROLLING IDLE...

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SURGE MIL ON AND DIAGNOTICS TROUBLE CODES P02263 OR P0299. ALSO INCLUDES 2004-05 E-SERIES 6.0L MODELS. *EH

10011181

LOW POWER AND/OR DIAGNOSTIC TROUBLE CODE P0299 OR P2263 - TURBOCHARGER DIAGNOSTIC SERVICE TIP.

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*TT

10011162

ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS.

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TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.

10007319

ENGINE OR FUEL SYSTEM CONCERNS WHEN USING FUEL WITH GREATER THAN 5% BIODIESEL CONCENTRATION.

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*TT

Other

15 bulletins
10023855

6.0L--MIL ON--P0401, P0402, P0404, P1335--LACK OF POWER OR SURGE WITH SOME 2003-2007 F-SUPER DUTY, 2003-2005 EXCURSION...

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AND 2004-2008 E-SERIES VEHICLES. *NJ

10021619

AIR FILTER WATER INGESTION / SNOW PACKING WITH CODES P0103.

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*KB

10021464

6.0L OIL SEEP OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT.

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*KB

10021236

LACK OF COOLING FAN OPERATION.

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*KB

10020135

6.0L - MIL ON WITH DTC P0460.

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*TT

10019915

HIGH PRESSURE SYSTEM DIAGNOSTICS - 6.0L FOR A HARD START/LONG CRANK OR NO START CONDITION DUE TO LOW INJECTION CONTROL PRESSURE (ICP).

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*TT

10019385

COOLANT DEGAS BOTTLE OVERFLOW - 6.0L.

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*TT

10018957

MIL ON WITH DTC P0460 -- 6.0L.

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*TT

10018939

COOLANT DEGAS BOTTLE OVERFLOW.

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*TT

10018073

FLUTTER NOISE ON DECELERATION.

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*TT

10018062

COOLANT DEGAS BOTTLE OVERFLOW.

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*TT

10017806

BUCK/JERK OR SURGE - 6.0L VEHICLES BUILT BEFORE 8/22/2005.

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*TT

10014138

SAFETY BELT RETRACTION SPEED.

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*TT

10013316

A COLD WEATHER REVERSE ENGAGEMENT STALL.

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*TT

10012958

LACK OF POWER, SURGE, AND/OR DIAGNOSTIC TROUBLE CODES P2263 OR P0299.

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*TT

Fuel System

10 bulletins
10026387

FORD: 6.0L DIESEL HARD START/LONG CRANK/NO START DU TO LOW INJECTOR CONTROL PRESSURE (ICP).

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IPE

10026321

FORD: VEHICLES MISTAKENLY CHARGED $100 POWERTRAIN WARRANTY DEDUCTIBLE FOR FUEL INJECTOR REPAIR OR REPAIRS.

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NO MODEL OR MODEL YEARS PROVIDED. *PE ECONOLINE, EXCURSION AND F-SERIES SUPER DUTY VEHICLES, MODEL YEARS 2002-2005. UPDATED 10/24/08. *PE CSC LETTER WAS RECEIVED. UPDATED 10/27/08. *PE

10021462

COLD START DRIVEABILITY - WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS, ROUGH, OR NO START.

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*KB

10020675

WATER IN THE FUEL. LAMP IS ONE AND FLICKERING.

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*KB

10019949

WATER-IN-FUEL (WIF) LAMP ON.

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*TT

10019380

WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START - 6.0L.

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*TT

10019075

FUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE WHITE SMOKE ON COLD START, HARD...

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START, OR COKING OF COMPONENTS EXPOSED TO EXHAUST. *TT

10014062

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR.

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*TT

10010715

WATER-IN-FUEL (WIF) LAMP.

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*TT

10008288

LOW POWER, POOR FUEL ECONOMY, FUEL GELLING COLD, EXCESSIVE WHITE SMOKE COLD, OR HARD START.

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*MJ THIS OASIS UPDATES PREVIOUS OASIS DATED 12/01/03. *TT

Transmission

4 bulletins
10243490

When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of...

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MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-Jun-2023, MERCON SP ATF will no longer be manufactured and will only be available until inventory depletes.

10018946

EXHAUST SMOKE AND/OR SMELL, HARSH TRANSMISSION SHIFTS -- 6.0L.

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*TT

10018070

TORQSHIFT TRANSMISSION - INTERMITTENT CLUNK WHEN SHIFTING FROM REVERSE GEAR OR DRIVE GEAR TO PARK.

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MULTIPLE VEHICLES. FORD OASIS. TO INCLUDE 2006 FORD F-53. *TT

10018060

DIAGNOSTIC TROUBLE CODE P0488 AND/OR P1334 WITH NO DRIVEABILITY SYMPTOMS, HARSH SHIFT AND/OR TRANSMISSION ENGAGEMENTS.

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*TT

Pre-Delivery & Maintenance

3 bulletins
10019795

P0404 SERVICE TIP. *TT

10017810

HARD START, NO START AND/OR OTHER SYMPTOMS CAUSED BY A HIGH PRESSURE OIL SYSTEM LEAK - SERVICE TIP.

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*TT

10012954

SAFETY BELT WEB STOP BUTTON SERVICE.

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*EH

Electrical

2 bulletins
10109070

The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs).

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The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate when reading these PIDs and cannot display quickly enough to validate a concern. The PCM automatically monitors these inputs more accurately and will set diagnostic trouble codes (DTCs) when appropriate. Using these PIDs for diagnostics will lead to inaccurate results and improper ETB replacements. If a concern is intermittent and no DTCs are present, refer to historical DTCs and the PC/ED, Section 3 No DTCs Present Index chart for further information.

10013113

ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS - SERVICE TIPS.

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*TT

Brakes

2 bulletins
10022675

BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES.

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*NJ

10014630

INTER MITTENT SPEEDOMETER ODOMETER ABS DRIVEABILITY AND OR SPEED CONTROL SYSTEM CONCERNS.

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*EH

Steering

1 bulletin
10020692

POWER STEERING FLUID LEAK AT JUMPER LINE TO HYDROBOOST CONNECTION.

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*KB

Tires & Wheels

1 bulletin
10018938

VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT.

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*TT

HVAC & Climate

1 bulletin
10018067

VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST MODE.

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*TT

Software & Calibration

1 bulletin
10017864

DIAGNOSTIC TROUBLE CODE P0488 SET AFTER REFLASH.

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*TT

Body & Paint

1 bulletin
10013419

AIR INDUCTION SYSTEM APPEARS TO BE WARPED AND OR NOT SEALING.

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THIS INCLUDES SUPER DUTY F SERIES MODELS. *EH