2002 Ford Excursion TSBs

SUBJECT REGARDING VEHICLES EXHIBITING COLD START ROLLING IDLE.

COOLANT LEAK DUE TO A BROKEN LOWER RADIATOR HOSE CLAMP.

ENGINE OIL SYSTEM PRIMING PROCEDURES, SERVICE TIPS FOR REPORTS OF PREMATURE ENGINE FAILURE.

SOME VEHICLES MAY EXHIBIT A COOLANT LEAK DUE TO A BROKEN RADIATOR HOSE CLAMP.

SOME VEHICLES MAY EXHIBIT VARIOUS ELECTRICAL CONDITIONS SUCH AS DOOR AJAR LIGHT ILLUMINATED WHILE ENGINE IS RUNNING AND...

SOME VEHICLES WITH 7.3L DIT ENGINES, MAY EXHIBIT AN INVALID AUXILIARY POWERTRAIN CONTROL MODULE DISPLAY READOUT OF 4100 RPM OR ABOVE.

SOME VEHICLES EQUIPPED WITH 7.3L DI ENGINE MAY EXHIBIT FALSE DIAGNOSTIC TROUBLE CODES P1105, P1106 (UPPER AND LOWER ALTERNATOR FAULTS).

SOME ENGINE ASSEMBLIES WITH ALUMINUM CYLINDER HEADS REPAIRED IN-VEHILE HAVE BEEN FOUND TO LEAK COOLANT AND/OR OIL FROM THE CYLINDER HEAD GASKET AREA.

SOME VEHICLES MAY EXHIBIT VACUUM OR AIR LEAKS IN THE INTAKE MANIFOLD AND / OR ENGINE SYSTEM CAUSING DIAGNOSTIC TROUBLE CODES P0171 AND OR P0174.

SOME IGNITION SWITCH LOCK CYLINDER ASSEMBLIES MAY EXHIBIT ROUGNESS AND / OR EXCESS EFFORT IN TURNING, KEY DOES NOT FULLY...

SUBJECT REGARDING ENGINE COOLING SYSTEM.*JB

INFORMATION REGARDING COOLING SYSTEM, MOTORCRAFT PREMIUM GOLD ENGINE COOLANT, ONLY FOR VEHICLES PRODUCED AT KENTUCKY TRUCK PLANT.

SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT...

WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING.

SERVICE KIT AVAILABLE FOR WIPER MOTOR WIRING.

INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW.

MEMONTARY RETURN TO IDLE DURING AGGRESSIVE ACCELERATION - DIAGNOSTIC TROUBLE CODE (DTC) P0123.

LOUD SQUEALING NOISE FROM THE ENGINE AREA WHEN THE ENGINE FAN CLUTCH IS UNDER LOAD WHILE OPERATED IN HOT DUSTY CLIMATES.

ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS.

DRIVEABILITY-NO START/REPEAT STARTER FAILURE-REPEAT STARTER REPLACEMENT.

ENGINE-LIGHT TICK OR RATTLE TYPE NOISE FROM ENGINE AFTER COLD START.

ENGINE OR FUEL SYSTEM CONCERNS WHEN USING FUEL WITH GREATER THAN 5% BIODIESEL CONCENTRATION.

OIL LEAK AT HIGH PRESSURE PUMP FITTINGS AND/OR PLUG.

NO START/REPEAT STARTER FAILURE OR A STICKING/BINDING IGNITION LOCK CYLINDER, STARTER STAYING ENGAGED AT START UP.

SOME VEHICLES BUILT AFTER 12/7/1998 EQUIPPED WITH A 7.3L DIT ENGINE MAY EXHIBIT A HOOT OR HOWLING NOISE FROM THE TURBOCHARGER.

VEHICLES EQUIPPED WITH A 7.3L ENGINE (AFTER SERIAL NUMBER 0661894) - UNDER VALVE COVER (UVC) HARNESS RETAINER CLIP RELEASED FOR SERVICE.

SOME 7.3L DIESEL TURBOCHARGER PEDESTALS MAY LEAK OIL AROUND THE EXHAUST BACK PRESSURE ACTUATOR (EBP).

HIGH PRESSURE OIL PUMP LEAK ON VEHICLES EQUIPPED WITH 7.3L DIESEL ENGINE.

SOME 7.3L DIT VEHICLES MAY EXHIBIT THE OCCURRENCE OF P0340 CAMSHAFT POSITION SENSOR FALSE DIAGNOSTIC TROUBLE CODE (DTC).

ENGINE OIL PAN CORROSION ON VEHICLES EQUIPPED WITH THE 7.3L DIESEL ENGINE.

EXTERNAL OIL LEAK DIAGNOSIS FOR 7.3L DIT ENGINES.

LEAK OIL AROUND THE EXHAUST BACKPRESSURE ACTUATOR (EBP) - 7.3L DIESEL TURBOCHARGER PEDESTALS.

TURBO PEDESTAL SEAL OIL LEAK AROUND THE EXHAUST BACK PRESSURE (EBP) ACTUATOR.

ENGINE MISFIRE OR ROUGH RUNNING CONDITION WITH COIL ON PLUG (COP) IGNITION SYSTEMS MAY BE MORE ACCURATELY DIAGNOSED...

ROUGH IDLE AND/OR HESITATION WHEN ACCLERATING ON CERTAIN SUPER DUTY VEHICLES EQUIPPED WITH A 5.4L OR 6.8L ENGINE.

COOLANT LEAK DUE TO BROKEN RADIATOR HOSE CLAMP.

LACK OF POWER, SMOKE, OR OIL LEAKS AROUND THE CHARGE AIR COOLER (CAC).

COOLANT LEAK DUE TO A BROKEN LOWER RADIATOR HOSE CLAMP.

SOME VEHICLES MAY EXHIBIT A FEAD BELT SQUEAL.

SOME VEHICLES EQUIPPED WITH THE DVD FAMILY ENTERTAINMENT SYSTEM MAY EXHIBIT AN INOPERATIVE DVD SYSTEM.

SUPER DUTY ERRATIC COOLANT TEMPERATURE GAUGE READINGS - CONCERNS.

SOME VEHICLES MAY EXHIBIT A CONDITION OF OIL CONTAMINATION IN COOLING SYSTEM.

SOME VEHICLES MAY EXHIBIT A POPPING NOISE BENEATH THE DRIVER'S FEET AREA COMING FROM THE FLOORBOARD.

SOME VEHICLES BUILT BETWEEN 11/29/01 AND 11/30/01 MAY EXHIBIT A SERPENTINE BELT SQUEAL.

SUBJECT REGARDIDNG SQUEAK AND RATTLE CONDITION.

SOME VEHICLES MAY EXHIBIT A DIFFICULTY IN PROGRAMMING THE KEY FOB(S).

SOME VEHICLES EQUIPPED WITH A 7.3L POWERSTROKE MAY EXHIBIT SOME AND/OR ALL OF THE FOLLOWING DIAGNOSTIC TROUBLE CODES, P0230,P0640,P0670,P1662,P1690.

SOME VEHICLES MAY EXHIBIT A DIFFICULT TO DIAGNOSE CONDITION WITH THE REAR SEAT ENTERTAINMENT CONDITION.

SOME VEHICLES MAY EXHIBIT A CONDITION WHERE THE TRANSMISISON TEMPERATURE GAUGE READS IN THE MIDDLE AT START UP.

SAFETY BELT RETRACTION SPEED.

HARD START OR NO START.

A COLD WEATHER REVERSE ENGAGEMENT STALL.

OIL/DUST FILM AT CAC CONNECTIONS.

DIAGNOSTIC TROUBLE CODE (DTC) U1262 (SCP COMMUNICATION BUS FAULT) STORED IN THE INSTRUMENT CLUSTER (IC).

DIAGNOSTIC TROUBLE CODE (DTC) P0340, POSSIBLE FALSE CODE.

FORD: VEHICLES MISTAKENLY CHARGED $100 POWERTRAIN WARRANTY DEDUCTIBLE FOR FUEL INJECTOR REPAIR OR REPAIRS.

FUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE WHITE SMOKE ON COLD START, HARD...

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR.

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR.

MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP.

INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS.

LOW POWER, POOR FUEL ECONOMY, FUEL GELLING COLD, EXCESSIVE WHITE SMOKE COLD, OR HARD START.

FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP.

GRADUAL LOSS OF POWER AT CRUISE.

MALFUNCTION INDICATOR LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0442, P0455, P0456, P0457 OR P1442 OR A...

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P0442, P0455, P0456, P0457, P1442 OR CHECK...

EXHAUST AIR RUSH NOISE AND LOWER POWER.

INFORMATION USED WHEN REPLACING THE DRIVERS SEAT MODULE.

CONCERNS WITH EXCESSIVE BATTERY DRAW.

CONCERNS OF DIAGNOSTIC TROUBLE CODE P1280 RETRIVED FROMTHE POWER TRAIN CONTROL MODULE (PCM).

SOME VEHICLES MAY EXHIBIT A REPEAT STARTER FAILURE CONDITION.

INFORMATION REGARDING DISCHARGED BATTERY CHARGING SERVICE TIPS AND GUIDELINES.

SUBJECT REGARDING DEMONSTRATION/ DELIVERY HOLD: POWERTRAIN CONTROL MODULE REPROGRAMMING.

ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS - SERVICE TIPS.

DOOR AJAR LIGHT WORKING IMPROPERLY AFTER VEHICLE SECURITY MODULE REPLACEMENT.

MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODES P0603 (POWERTRAIN CONTROL MODULE KEEP ALIVE MEMORY...

ADJUSTABLE ACCELERATOR PEDAL SENSOR REPLACEMENT FOR VEHICLES EXHIBITING A PROBLEM WITH THE ADJUSTABLE ACCELERATOR PEDAL...

SUBJECT REGARDING REAR BRAKE BLEED SCREW LOCATION ON 1999 - 2002 MODELS.

CONCERNS WITH RATTLE NOISES COMING FROM FRONT BRAKE CALIPERS.

EXHIBITING A SLIGHT BRAKE PULL TO THE RIGHT ON INITIAL BRAKE APPLICATION AND THEN A SLIGHT BRAKE PULL TO THE LEFT UPON RELEASE OF THE BRAKE PEDAL.

SOME VEHICLES MAY EXHIBIT INCREASED STEERING EFFORTS AT VERY LOW SPEEDS OR WHEN STOPPED WITH THE BRAKES APPLIED.

CONCERNS WITH RATTLE NOISE ORIGINATING FROM THE FRONT BRAKE CALIPERS.

SOME VEHICLES MAY EXHIBIT CALIPER PIN RATTLE NOISE ORIGINATING FROM THE FRONT BRAKE CALIPERS.

SOME VEHICLES MAY EXHIBIT AN ANTI-LOCK BRAKE SYSTEM (ABS) LIGHT ON, B2141/B2477, AND/OR AN INACCURATE SPEEDOMETER.

INFORMATION REGARDING A RATTLE NOISE ORIGINATING FROM THE FRONT BRAKE CALIPER.*YD

BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES.

SLIGHT PURGE OF GREASE FROM THE HUB BEARING UNIT.

SOME VEHICLES EQUIPPED WITH A 7.3L DI, 4R100 TRANSMISSION AND BUILT BEFORE DECEMBER 10, 2001 MAY REMAIN IN 2ND GEAR WITH...

SOME VEHICLES EQUIPPED WITH A 4R100 TRANSMISSION AND BUILT BETWEEN JANUARY 1, 2001 AND MAY 1, 2002 MAY EXHIBIT FLASHING...

BRAKE SHIFT INTERLOCK.*JB

INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS.

LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK.

TRANSFER CASE SHIFT ISSUES ON VEHICLES WITH AN ELECTRONIC SHIFT ON THE FLY (ESOF) TRANSFER CASE.

NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS.

SUBJECT REGARDING ROOF RACK SCRATCHES PAINT ON ROOF PANEL.

SOME VEHICLES MAY EXHIBIT INOPERATIVE POWER MIRRORS.

SOME VEHICLES BUILT PRIOR TO 10/11/01 MAY EXHIBIT SCRATCHES AT THE TOP OF THE CARGO DOORS.

SOME VEHICLES MAY EXHIBIT AN INOPERATIVE SIDE POWER MIRROR CONDITION.

SOME VEHICLES MAY EXHIBIT A TACKY SURFACE ON THE INSTRUMENT PANEL (IP).

ROOF PAINT SCRATCHING FROM LUGGAGE RACK CROSSBARS.

SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS.

VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST MODE.

CLIMATE CONTROL A/C SERVICE TECH TIPS.

VACUM PUMP INOPERATIVE OR RUNS CONTINUOSLY - CLIMATE CONTROL DEFAULT TO DEFROST.

VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST.

FRONT HUBS NOT ENGAGING, NOT STAYING ENGAGED AND/OR UNLOCKING.

FRONT HUBS NOT ENGAGING, NOT STAYING ENGAGED AND/OR UNLOCKING.

FRONT HUBS WILL NOT ENGAGE OR DISENGAGE PROPERLY.

ON-VEHICLE FRONT INTEGRATED HUB/BEARING ROCKING END-PLAY MEASUREMENT.

NO ENGAGEMENT OR DISENGAGEMENT OF HUB LOCKS AFTER REPLACEMENT OR SERVICE.

SOME VEHICLES MAY EXHIBIT LACK OF POWER STEERING ASSIST.

SOME VEHICLES MAY EXHIBIT STEERING WHEEL CLEAR VIEW CONDITION.

This SKU is a front upper ball joint.

INFORMATION ON INOPERATIVE CHARGING SYSTEM AND / OR NO CRANK CONDITION.

SOME VEHICLES MAY EXHIBIT AN INOPERATIVE CHARGING SYSTEM AND/OR A NO START CONDITION.

THIS BULLETIN INVOLVES PROPER PROCEDURES FOR PREPARATION OF SERVICE SHEET METAL PARTS COATED WITH ELECTRO DEPOSITION PRIMER (E-COAT).

FIRESTONE TIRE SAFETY CAMPAIGN.

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS.

(WAIT TO START) LAMP DOES NOT OPERATE PROPERLY ON 2002-2003 MODELS.

GRADUAL LOSS OF POWER AT CRUISE.

REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS.

SOME VEHICLES MAY EXHIBIT INTERFERENCE AND / OR STATIC IN THE LAND-MOBILE RADIO.

WARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS.

AIR BAG LIGHT ON WITH DIAGNOSTIC TROUBLE CODE (DTC) B1871 OR B1935 FOLLOWING ECS/RCM REPLACEMENT.