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1995 Ford Aerostar TSBs

82 Technical Service Bulletins across 13 categories

Engine

22 bulletins
635982

SOME VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION AND A 4.0L OHV ENGINE MAY EXHIBIT A NOISE / VIBRATION, NO DRIVE,...

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UNUSUAL NOISE DURING CRANKING OR A NO CRANK CONDITION. *TT

630515

ENGINE OIL SYSTEM PRIMING PROCEDURES, SERVICE TIPS FOR REPORTS OF PREMATURE ENGINE FAILURE.

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*TT

627752

SOME VEHICLES EQUIPPED WITH THE 4.0L OHV ENGINE MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A...

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PISTON / ONNECTING ROD BEARING KNOCK. *TT

622665

ON SOME VEHICLES, ENGINE OIL MAY CONTINUE TO LEAK FROM THE ENGINE OIL PAN GASKET AREA AFTER AN ENGINE OIL PAN GASKET REPAIR HAS BEEN PERFORMED.

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*TT

6091931

SOME VEHICLES MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / CONNECTING ROD BEARING KNOCK.

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*TT

6090538

INFORMATION REGARDING CAMSHAFT POSITION (CMP) SENSOR ALIGNMENT TOOL CHART.

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*MJS

6090310

SOME SERVICE MANUALS MAY LIST THE INCORRECT CAMSHAFT POSITION SENSOR ALIGNMENT TOOL FOR VEHICLES WITH VARIOUS ENGINE SIZES.

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*TT

6090136

DURING EXTREME COLD AMBIENT TEMPERATURES AND UNDER CERTAIN DRIVING CONDITIONS, MOISTURE IN THE CRANKCASE MAY ENTER THE...

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PCV SYSTEM, FREEZE AND CAUSE PRESURE IN THE ENGINE CRANKCASE. THE PCV FITTING IN THE UPPER INTAKE MANIFOLD MAY FREEZE OR THE FRESH AIR LINE MAY BECOME BLOCKED. IT IS ALSO POSSIBLE, BUT LESS LIKELY, THAT ICE MAY BUILD UP ON THE THROTTLE PLATE OR THE THROTTLE BODY AND CAUSE THROTTLE STICKING. *TT

608921

SOME VEHICLES MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / CONNECTING ROD BEARING KNOCK.

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*TT

606420

FORD MOTOR COMPANY NOW RECOMMENDS SAE 5W-30 VISCOSITY GRADE FOR SERVICING ANY FORD GASOLINE-POWERED VEHICLE REGARDLESS OF MODEL YEAR.

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*TT

604059

FORD MOTOR COMPANY HAS RELEASED A NEW ELECTRICAL GREASE ( F8AZ - 19G208-AA ) TO REDUCE THE POSSIBILITY OF MOISTURE CORROSION AT THE TERMINALS.

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*YC

53660

VEHICLES EXHIBITING A "SQUEAKING" OR "CHIRPING" FROM THE BLOWER MOTOR AT LOW BLOWER MOTOR SPEEDS.

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*YC

51990

BLOWER MOTOR- "CHIRPING" OR "SQUEAKING" FROM BLOWER MOTOR AT LOW SPEEDS.

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*JD

51559

4.0L EQUIPPED VEHICLES MAY EXPERIENCE TEMPERATURE GAUGE FLUCTUATION THAT MAY BE ACCOMPNIED WITH A THUMPING NOISE OR FEEL...

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IN THE COOLANT HOSES WITH THE ENGINE AT NORMAL OPERATING TEMPERATURE. *JD

51482

4.0L EQUIPPED VEHICLES MAY EXPERIENCE TEMPERATURE GAUGE FLUCTUATION THAT MAY BE ACCOMPANIED WITH A THUMPING NOISE OR...

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FEEL IN THE COOLANT HOSE WITH THE ENGINE AT NORMAL OPERATING TEMPERATURE. *JD

51128

COLD ENGINE KNOCK/TICK NOISE.

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*JD

50942

LONG CRANK - STICKING IDLE AIR CONTROL (IAC) VALVE - VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96 -STALL - AFTER STARTING...

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WHEN ENGINE ALLOWED TO SOAK FROM 1-4 HOURS - STICKING IDLE AIR CONTROL (IAC) VALVE. *TW

50732

COLD ENGINE KNOCK/TICK NOISE.

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*TW

50527

2.5L DURATEC ENGINE EXCHANGES NO LONGER INCLUDE FRONT END ACCESSORY DRIVE COMPONENT, OIL LEVEL INDICATOR, WATER PUMP...

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BELT/TENSIONER, EGR TUBE, LINKSHAFT BRACKET OR EXHAUST MANIFOLDS. *TT

41015

MIL LAMP MAY TURN ON OR FLASH INTERMITTENTLY MAY BE DUE TO THE POWERTRAIN CONTROL MODULE (PCM) INCORRECTLY CALCULATING...

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THE VEHICLE ENGINE LOAD DURING LIGHT THROTTLE. *TW

10008304

ENGINE-GEAR DRIVEN SYNCHRONIZERS-INCORRECT INSTALLATION-CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION.

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*MJ

10000592

INCORRECTLY INSTALLED GEAR DRIVEN CAMSHAFT POSITION (CMP) SENSOR SYNCHRONIZER ASSEMBLIES CAUSING SURGE, LOST OF POWER,...

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MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES P1336, P1309 AND P0340. *TT

Transmission

14 bulletins
625715

BRAKE SHIFT INTERLOCK.*JB

623988

INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS.

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*SLC

616522

SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM.

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*TT

612203

INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP.

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*MJS

606508

CONDITIONS WITH THE BRAKE LAMPS INADVERTENTLY DISABLING THE BRAKE SHIFT INTERLOCK.

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*TT

601238

INFORMATION ON A NEW TRANSMISSION FLUID USAGE CHART.

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*YC

51945

FLUID- TRANSMISSION FLUID USAGE CHARTS.

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*JD

50997

TRANSAXLE - TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES - SERVICE TIP.

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*TW

50908

TORQUE CONVERTER - LEAK TEST PROCEDURE - SERVICE TIP.

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*TW

50356

INFORMATION ON AODE/4R7W TRANSMISSION MAIN CONTROL & CASE REPLACEMENT.

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*TT

45767

AVAILABILITY OF HIGH ALTITUDE TRANSMISSION.

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*TW

37735

EXCESSIVE CLUTCH AIR GAP ON FS-10 A/C COMPRESSORS CAN ALLOW THE CLUTCH DISC TO MOVE AWAY FROM THE PULLEY.

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*TW

10008580

LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK.

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*MJ

10003748

NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS.

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2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT

Other

10 bulletins
616508

SPECIAL FIELD ACTION REGARDING REVISED WARANTY INFORMATION.

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*TT

608431

INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA.

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*TT

607372

INFORMATION REGARDING TRANSFER CASE REAR HOUSING AND DRIVESHAFT REPLACEMENT.

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*TT

603717

CONCERNS WITH FRONT DRIVE AXLE FLUID MAY LEAK OUT OF THE VENT UNDER SOME DRIVING MODES ON SOME VEHICLES.

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*YC

601010

RECOMMENDED GUIDELINES FOR TOWING BEHIND RECREATIONAL VEHICLES.

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*TT

54075

EXPERIENCING A "THUMPING" NOISE OR TEMPEATURE GAUGE FLUCTATION WITH SOME VEHICLES.

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*YC

52834

AEROSTAR E4WD MODELS MAY EXPERIENCE FRONT AXLE LUBRICANT LEAKAGE FROM THE VENT TUBE UNDER SOME DRIVING CONDITIONS.

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*TW

45748

VEHICLE MAY EXHIBIT A MOAN WHEN TURNING - TO CORRECT THIS CONDITION, REPLACE THE HIGH PRESSURE HOSE WITH A TUNED HOSE.

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*TW

42097

TRANSFER CASE MAY LEAK FLUID FROM THE CASE VENT TUBE.

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*TW

39120

NEW RADIATOR MANUFACTURING PROCESS/MODIFICATION.

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*TW

Brakes

10 bulletins
613023

THIS BULLETIN CONTAINS SERVICE TIPS WHEN SERVICING ANY BRAKE RELATED ROUGHNESS / PULL CONCERNS.

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*TT

6090082

INFORMATION FOR SERVICING AND DIAGNOSING BRAKE VIBRATION, BRAKE INSPECTION, AND BRAKE FRICTION MATERIAL REPLACEMENT.

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*TT

605562

SUBJECT REGARDING THE AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT.

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*TT

601264

AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT.

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*YC

601012

THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE.

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*YC

601009

SERVICE TIP INFORMATION REGARDING ELIMINATION OF SANDING ROTORS AND DRUMS.

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*YC

601003

HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT FROM ROTUNDA IS NOW APPROVED FOR WARRANTY AND SERVICE USE.

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*YC

51002

BRAKES - BRAKE SERVICE - SERVICE TIPS.

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*TW

50941

BRAKES - ELIMINATION OF SANDING ROTORS AND DRUMS - SERVICE TIP.

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*TW

46478

THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE BECAUSE IT MAY BE...

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INCOMPATIBLE WITH THE RUBBER MATERIAL USED IN THE DISC BRAKE SYSTEM. IF PETROLEUM-BASED GREASE IS USED TO LUBRICATE ANY PART OF THE DISC BRAKE SYSTEM, IT COULD CAUSE RUBBER PARTS TO SWELL IF LUBRICANT CONTACTS THE RUBBER MATERIAL.

Body & Paint

6 bulletins
606419

SUBJECT REGARDING DOOR TRIM PANEL REPLACEMENT - SERVICE TIP.

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*TT

605573

SUBJECT REGARDING A NEW SERVICE CENTER SUPPORT THAT USES A THRUST BEARING (#3 AND #4) IN PLACE OF THRUST WASHERS HAS BEEN RELEASED.

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*TT

600586

FRONT AND REAR BUMPERS MADE OF XENOY PLASTIC HAVE HAD THE CONDUCTIVE PRIMER REMOVED FROM SERVICE PARTS.

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*YC

51001

SLIDING DOOR - DAMAGED OR MISADJUSTED LATCH MECHANISM.

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*TW

50940

WINDSHIELD AND INTERIOR GLASS - FOG/FILM.

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*TW

50417

CONCERNS W/ LIFTGATE OPENING EFFORTS &/OR THE LIFTGATE NOT STAYING OPEN, ESPECIALLY IN COLD AMBIENT TEMPS.

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*TT

HVAC & Climate

4 bulletins
623944

SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS.

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*SLC

6090087

INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS.

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*TT

50945

AIR CONDITIONING - COMPRESSOR FAILURE - INSUFFICIENT AMOUNT OF REFRIGERANT OIL.

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*TW

50402

CONCERNS OF A/C GOING TO DEFROST MODE WHEN CLIMBING GRADES OR ACCELERATING ARE LIKELY CAUSED BY VACUUM LEAKS.

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*TT

Electrical

4 bulletins
6089681

SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES.

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*TT

603724

MASS AIR FLOW (MAF)- SENSOR CONTAMINATION- SERVICE TIP.

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*AK

50944

MASS AIR FLOW SENSOR - REPLACEMENT AS AN ASSEMBLY - SERVICE TIP.

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*TW

50905

WIRING - ELECTRICAL DIODE IDENTIFICATION AND SERVICE REPLACEMENTS.

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*TW

Fuel System

4 bulletins
606460

EXPERIENCING A WHINE / BUZZ TYPE NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO ON VEHICLES WITH AN IN-TANK ELECTRIC FUEL PUMP.

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*TT

603695

EXPERIENCING A " BUZZING " OR " RATTLING " NOISE FROM THE EXHAUST SYSTEM.

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*YC

601312

INFORMATION ON A BUZZING OR RATTLE NOISE FROM THE EXHAUST SYSTEM.

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*TT

51987

FUEL ECONOMY- CUSTOMER EXPECTATIONS VERSUS VEHICLE USAGE.

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*JD

Tires & Wheels

2 bulletins
613621

INFORMATION REGARDING PUMP ALIGNMENT TOOLS.

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**MR

601290

INFORMATION ON TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE.

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*YC

Steering

2 bulletins
613340

EXPERIENCING A RAPPING OR CLANGING NOISE WHEN THE STEERING WHEEL IS TURNED RAPIDLY OR WHEN TURNING ON A BUMPY ROAD SURFACE.

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*TT

40088

LIGHT CLICKING SENSATION OR LOOSENESS AS THE STEERING WHEEL IS TURNED.

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*TW

Pre-Delivery & Maintenance

2 bulletins
6090051

SERVICE TIP INFORMATION ON REVISED OIL PAN GASKET REPLACEMENT PROCEDURE.

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*TT

51689

FRAME- RIVET REPLACEMENT WITH BOLTS- SERVICE TIPS.

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*JD

Infotainment

1 bulletin
601341

EXPERIENCING A WHINING / BUZZING NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO.

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*TT

Lighting

1 bulletin
50753

INSTRUCTIONS FOR REPLACING DIAGNOSED FAILED PARTS.

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*TW