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1992 Ford Aerostar TSBs

62 Technical Service Bulletins across 12 categories

Engine

13 bulletins
635982

SOME VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION AND A 4.0L OHV ENGINE MAY EXHIBIT A NOISE / VIBRATION, NO DRIVE,...

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UNUSUAL NOISE DURING CRANKING OR A NO CRANK CONDITION. *TT

627752

SOME VEHICLES EQUIPPED WITH THE 4.0L OHV ENGINE MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A...

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PISTON / ONNECTING ROD BEARING KNOCK. *TT

622665

ON SOME VEHICLES, ENGINE OIL MAY CONTINUE TO LEAK FROM THE ENGINE OIL PAN GASKET AREA AFTER AN ENGINE OIL PAN GASKET REPAIR HAS BEEN PERFORMED.

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*TT

6091931

SOME VEHICLES MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / CONNECTING ROD BEARING KNOCK.

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*TT

608921

SOME VEHICLES MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / CONNECTING ROD BEARING KNOCK.

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*TT

606420

FORD MOTOR COMPANY NOW RECOMMENDS SAE 5W-30 VISCOSITY GRADE FOR SERVICING ANY FORD GASOLINE-POWERED VEHICLE REGARDLESS OF MODEL YEAR.

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*TT

604059

FORD MOTOR COMPANY HAS RELEASED A NEW ELECTRICAL GREASE ( F8AZ - 19G208-AA ) TO REDUCE THE POSSIBILITY OF MOISTURE CORROSION AT THE TERMINALS.

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*YC

53660

VEHICLES EXHIBITING A "SQUEAKING" OR "CHIRPING" FROM THE BLOWER MOTOR AT LOW BLOWER MOTOR SPEEDS.

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*YC

51990

BLOWER MOTOR- "CHIRPING" OR "SQUEAKING" FROM BLOWER MOTOR AT LOW SPEEDS.

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*JD

51559

4.0L EQUIPPED VEHICLES MAY EXPERIENCE TEMPERATURE GAUGE FLUCTUATION THAT MAY BE ACCOMPNIED WITH A THUMPING NOISE OR FEEL...

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IN THE COOLANT HOSES WITH THE ENGINE AT NORMAL OPERATING TEMPERATURE. *JD

51482

4.0L EQUIPPED VEHICLES MAY EXPERIENCE TEMPERATURE GAUGE FLUCTUATION THAT MAY BE ACCOMPANIED WITH A THUMPING NOISE OR...

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FEEL IN THE COOLANT HOSE WITH THE ENGINE AT NORMAL OPERATING TEMPERATURE. *JD

39229

KNOCKING NOISE FROM LOWER FRONT OF ENGINE COMPARTMENT.

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*TW

38057

KNOCKING NOISE FROM LOWER END #1 MAIN BEARING DURING ACCELERATION.

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*TW

Transmission

13 bulletins
625715

BRAKE SHIFT INTERLOCK.*JB

623988

INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS.

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*SLC

616522

SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM.

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*TT

612203

INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP.

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*MJS

606508

CONDITIONS WITH THE BRAKE LAMPS INADVERTENTLY DISABLING THE BRAKE SHIFT INTERLOCK.

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*TT

601238

INFORMATION ON A NEW TRANSMISSION FLUID USAGE CHART.

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*YC

51945

FLUID- TRANSMISSION FLUID USAGE CHARTS.

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*JD

50997

TRANSAXLE - TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES - SERVICE TIP.

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*TW

50908

TORQUE CONVERTER - LEAK TEST PROCEDURE - SERVICE TIP.

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*TW

50356

INFORMATION ON AODE/4R7W TRANSMISSION MAIN CONTROL & CASE REPLACEMENT.

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*TT

45756

HIGH ALTITUDE TRANSMISSION AVAILABLE.

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*TW

10008580

LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK.

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*MJ

10003748

NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS.

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2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT

Body & Paint

8 bulletins
605573

SUBJECT REGARDING A NEW SERVICE CENTER SUPPORT THAT USES A THRUST BEARING (#3 AND #4) IN PLACE OF THRUST WASHERS HAS BEEN RELEASED.

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*TT

600586

FRONT AND REAR BUMPERS MADE OF XENOY PLASTIC HAVE HAD THE CONDUCTIVE PRIMER REMOVED FROM SERVICE PARTS.

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*YC

51001

SLIDING DOOR - DAMAGED OR MISADJUSTED LATCH MECHANISM.

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*TW

50940

WINDSHIELD AND INTERIOR GLASS - FOG/FILM.

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*TW

50417

CONCERNS W/ LIFTGATE OPENING EFFORTS &/OR THE LIFTGATE NOT STAYING OPEN, ESPECIALLY IN COLD AMBIENT TEMPS.

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*TT

45953

DOOR-REPLACEMENT SLIDING - SERVICE TIP.

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*SD

45947

SHEET METAL-ROOF PANEL AND DRIP RAIL REPLACEMENT- SEAM SEALER APPLICATION PROCEDURE.*SD

37761

FRONT DOOR GLASS TIPPING AND BINDING DURING DOWNWARD TRAVEL.

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*TW

Other

7 bulletins
608431

INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA.

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*TT

607372

INFORMATION REGARDING TRANSFER CASE REAR HOUSING AND DRIVESHAFT REPLACEMENT.

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*TT

603717

CONCERNS WITH FRONT DRIVE AXLE FLUID MAY LEAK OUT OF THE VENT UNDER SOME DRIVING MODES ON SOME VEHICLES.

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*YC

601010

RECOMMENDED GUIDELINES FOR TOWING BEHIND RECREATIONAL VEHICLES.

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*TT

45748

VEHICLE MAY EXHIBIT A MOAN WHEN TURNING - TO CORRECT THIS CONDITION, REPLACE THE HIGH PRESSURE HOSE WITH A TUNED HOSE.

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*TW

42097

TRANSFER CASE MAY LEAK FLUID FROM THE CASE VENT TUBE.

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*TW

42083

UNKNOWN

Electrical

5 bulletins
6089681

SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES.

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*TT

603724

MASS AIR FLOW (MAF)- SENSOR CONTAMINATION- SERVICE TIP.

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*AK

50944

MASS AIR FLOW SENSOR - REPLACEMENT AS AN ASSEMBLY - SERVICE TIP.

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*TW

50905

WIRING - ELECTRICAL DIODE IDENTIFICATION AND SERVICE REPLACEMENTS.

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*TW

42087

VEHICLES MAY HAVE A DISCONNECT OF THE IGNITION CONTROL MODULE (ICM) CONNECTOR OR MOISTURE BUILDUP WITHIN THE CONNECTOR.

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*TW

HVAC & Climate

4 bulletins
623944

SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS.

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*SLC

6090087

INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS.

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*TT

601269

ANNOUNCING THE FORD OEM AIR CONDITIONING RETROFIT KIT AVAILABILITY.

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*YC

45955

AIR CONDITIONING-POOR PERFORMANCE EVEN THOUGH A/C SYSTEM IS FUNCTIONING PROPERLY SERVICE TIPS.

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*SD

Brakes

4 bulletins
613023

THIS BULLETIN CONTAINS SERVICE TIPS WHEN SERVICING ANY BRAKE RELATED ROUGHNESS / PULL CONCERNS.

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*TT

601012

THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE.

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*YC

51002

BRAKES - BRAKE SERVICE - SERVICE TIPS.

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*TW

46478

THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE BECAUSE IT MAY BE...

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INCOMPATIBLE WITH THE RUBBER MATERIAL USED IN THE DISC BRAKE SYSTEM. IF PETROLEUM-BASED GREASE IS USED TO LUBRICATE ANY PART OF THE DISC BRAKE SYSTEM, IT COULD CAUSE RUBBER PARTS TO SWELL IF LUBRICANT CONTACTS THE RUBBER MATERIAL.

Fuel System

3 bulletins
606460

EXPERIENCING A WHINE / BUZZ TYPE NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO ON VEHICLES WITH AN IN-TANK ELECTRIC FUEL PUMP.

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*TT

601312

INFORMATION ON A BUZZING OR RATTLE NOISE FROM THE EXHAUST SYSTEM.

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*TT

51987

FUEL ECONOMY- CUSTOMER EXPECTATIONS VERSUS VEHICLE USAGE.

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*JD

Pre-Delivery & Maintenance

2 bulletins
6090051

SERVICE TIP INFORMATION ON REVISED OIL PAN GASKET REPLACEMENT PROCEDURE.

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*TT

51689

FRAME- RIVET REPLACEMENT WITH BOLTS- SERVICE TIPS.

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*JD

Steering

1 bulletin
613340

EXPERIENCING A RAPPING OR CLANGING NOISE WHEN THE STEERING WHEEL IS TURNED RAPIDLY OR WHEN TURNING ON A BUMPY ROAD SURFACE.

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*TT

Infotainment

1 bulletin
601341

EXPERIENCING A WHINING / BUZZING NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO.

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*TT

Tires & Wheels

1 bulletin
601290

INFORMATION ON TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE.

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*YC