2003 Dodge Viper TSBs
34 Technical Service Bulletins across 9 categories
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9 bulletinsUse of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
Disinfectant Solution Recommended for COVID-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...
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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
CONVERTIBLE TOP TONNEAU COVER DAMAGE.
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*SC
INTERMITTENT OPERATION OF THE REMOTE KEYLESS ENTRY (RKE).
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TT
Electrical
8 bulletinsMODULE KIT - OCCUPANT RESTRAINT
Advanced Field Action Communication ? N1302072013 Chrysler Group LLC (Chrysler) announced a safety recall on 2003 and...
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2004 model year (ZB) Dodge Viper vehicles. The above vehicles may experience a front airbag and/or seatbelt pretensioner inadvertent deployment. Chrysler will conduct a voluntary safety recall on all affected vehicles to install an in-line diode filter jumper harness. The jumper harness incorporates diodes to perform the intended function of an internal Occupant Restraint Control (ORC) module component which filters transient electrical signals from firing the Application Specific Integrated Circuits (ASIC) in the ORC module. Jumper harnesses for this issue are being manufactured and you will be notified as soon as sufficient quantities are available. An owner letter that explains the condition and the latest parts situation will be mailed to all vehicle owners in February of 2013. If a vehicle owner has a concern over this issue, reassure the customer that the failure rate for this issue is less than 0.03% and that there have been no reported crashes, fires, or fatalities related to this issue. Reported injuries associated with this issue have been minor. If a customer?s vehicle has had an apparent inadvertent airbag deployment, follow normal diagnosis procedures. If there is a Diagnostic Trouble Code (DTC) related to the ORC module, replace the module, repair the vehicle and submit a warranty claim. If you have questions, contact your local area manager. If a customer?s vehicle has an airbag warning light illuminated for more than a very short period of time and no airbag deployment, then inform the customer that it is highly unlikely that the warning is a result of the recall condition.
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...
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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
Advanced Field Action Communication ? N1302072013 Chrysler Group LLC (Chrysler) announced a safety recall on 2003 and...
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2004 model year (ZB) Dodge Viper vehicles. The above vehicles may experience a front airbag and/or seatbelt pretensioner inadvertent deployment. Chrysler will conduct a voluntary safety recall on all affected vehicles to install an in-line diode filter jumper harness. The jumper harness incorporates diodes to perform the intended function of an internal Occupant Restraint Control (ORC) module component which filters transient electrical signals from firing the Application Specific Integrated Circuits (ASIC) in the ORC module. Jumper harnesses for this issue are being manufactured and you will be notified as soon as sufficient quantities are available. An owner letter that explains the condition and the latest parts situation will be mailed to all vehicle owners in February of 2013. If a vehicle owner has a concern over this issue, reassure the customer that the failure rate for this issue is less than 0.03% and that there have been no reported crashes, fires, or fatalities related to this issue. Reported injuries associated with this issue have been minor. If a customer?s vehicle has had an apparent inadvertent airbag deployment, follow normal diagnosis procedures. If there is a Diagnostic Trouble Code (DTC) related to the ORC module, replace the module, repair the vehicle and submit a warranty claim. If you have questions, contact your local area manager. If a customer?s vehicle has an airbag warning light illuminated for more than a very short period of time and no airbag deployment, then inform the customer that it is highly unlikely that the warning is a result of the recall condition.
Advanced Field Action Communication ? N1302072013 Chrysler Group LLC (Chrysler) announced a safety recall on 2003 and...
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2004 model year (ZB) Dodge Viper vehicles. The above vehicles may experience a front airbag and/or seatbelt pretensioner inadvertent deployment. Chrysler will conduct a voluntary safety recall on all affected vehicles to install an in-line diode filter jumper harness. The jumper harness incorporates diodes to perform the intended function of an internal Occupant Restraint Control (ORC) module component which filters transient electrical signals from firing the Application Specific Integrated Circuits (ASIC) in the ORC module. Jumper harnesses for this issue are being manufactured and you will be notified as soon as sufficient quantities are available. An owner letter that explains the condition and the latest parts situation will be mailed to all vehicle owners in February of 2013. If a vehicle owner has a concern over this issue, reassure the customer that the failure rate for this issue is less than 0.03% and that there have been no reported crashes, fires, or fatalities related to this issue. Reported injuries associated with this issue have been minor. If a customer?s vehicle has had an apparent inadvertent airbag deployment, follow normal diagnosis procedures. If there is a Diagnostic Trouble Code (DTC) related to the ORC module, replace the module, repair the vehicle and submit a warranty claim. If you have questions, contact your local area manager. If a customer?s vehicle has an airbag warning light illuminated for more than a very short period of time and no airbag deployment, then inform the customer that it is highly unlikely that the warning is a result of the recall condition.
Advanced Field Action Communication ? N1302072013 Chrysler Group LLC (Chrysler) announced a safety recall on 2003 and...
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2004 model year (ZB) Dodge Viper vehicles. The above vehicles may experience a front airbag and/or seatbelt pretensioner inadvertent deployment. Chrysler will conduct a voluntary safety recall on all affected vehicles to install an in-line diode filter jumper harness. The jumper harness incorporates diodes to perform the intended function of an internal Occupant Restraint Control (ORC) module component which filters transient electrical signals from firing the Application Specific Integrated Circuits (ASIC) in the ORC module. Jumper harnesses for this issue are being manufactured and you will be notified as soon as sufficient quantities are available. An owner letter that explains the condition and the latest parts situation will be mailed to all vehicle owners in February of 2013. If a vehicle owner has a concern over this issue, reassure the customer that the failure rate for this issue is less than 0.03% and that there have been no reported crashes, fires, or fatalities related to this issue. Reported injuries associated with this issue have been minor. If a customer?s vehicle has had an apparent inadvertent airbag deployment, follow normal diagnosis procedures. If there is a Diagnostic Trouble Code (DTC) related to the ORC module, replace the module, repair the vehicle and submit a warranty claim. If you have questions, contact your local area manager. If a customer?s vehicle has an airbag warning light illuminated for more than a very short period of time and no airbag deployment, then inform the customer that it is highly unlikely that the warning is a result of the recall condition.
CUSTOMER SATISFACTION NOTIFICATION NO.
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C31 - COOLING FAN MODULE. A CHECK BALL RETAINER IN THE COOLING FAN MODULE MAY BECOME DISLODGED. *TT
FLICKERING HEADLAMPS.
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BCM BODY CONTROL MODULE. GPOP - ISSUE REVIEW SYSTEM. 2004 VIPER INCLUDED. *TT
Engine
7 bulletinsPart Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four...
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piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 Nm [21 ft. lbs.].
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual...
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valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacement please order kit 68253161AA. Insulator only used on Auto-RWD transmission Note: The color of the insulator is not relevant for service.
Valve Body. These may cause over drive cycling.
MALFUNCTION INDICATOR LAMP ILLUMINATION AND/OR POOR IDLE QUALITY FOLLOWING A COLD START.
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*TT
INTAKE VALVE MACHINING - SUPPLEMENT A.
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*TT
Pre-Delivery & Maintenance
3 bulletinsKEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
POWERTRAIN DIAGNOSTIC INFORMATION.
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SERVICE INFORMATION TUNEUPS. *TT
Lighting
2 bulletinsUse of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
Transmission
2 bulletinsHESITATION OR REDUCED POWER AFTER COMPLETING AN UPSHIFT DURING MODERATE ACCELERATION AND/OR AFTER A PROLONGED CLOSED THROTTLE EVENT.
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*TT
TRANSMISSION AND CLUTCH KIT.
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GPOP - ISSUE REVIEW SYSTEM. *TT
Software & Calibration
1 bulletinFLASH PROGRAMMING FAILURE RECOVERY.
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*SLC
Body & Paint
1 bulletinDo Not Apply Corrosion Protection On Sheet Molding Compound (SMC) Plastic Panels This bulletin involves discussing SMC...
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plastic panels and applying corrosion protection.
Fuel System
1 bulletinEXHAUST RATTLE SOUND WHILE DRIVING.
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*TT