2004 Dodge Stratus TSBs
57 Technical Service Bulletins across 12 categories
Categories
Electrical
15 bulletinsGeneric Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software.
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...
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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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*KB
POWERTRAIN CONTROL MODULE INITIALIZATION.
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*KB
THE FRONT HEATED SEAT CONTROL MODULES MAY CAUSE THE SEAT ELEMENTS TO OVERHEAT UNDER CERTAIN OPERATING CONDITIONS.
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CUSTOMER SATISFACTION NOTIFICATION E12 - HEATED SEAT CONTROL MODULES. *TT
AIR CONDITIONING (A/C) COOLING COIL ODOR.
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*TT
POWERTRAIN CONTROL MODULE INITIALIZATION.
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*SC
MOPAR ACCESSORY REMOTE STARTER INOPERATIVE DUE TO HOOD SWITCH.
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*TT
INTERMITTENT LOSS OF ACCESSORIES (IG1 CIRCUIT) ON INITIAL VEHICLE START.
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*TT
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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*TT *MJ THIS BULLETIN SUPERSEDES BULLETIN 18-006-04A DATED 04/06/2004. *TT
POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL CUSTOMER SATISFACTION NOTIFICATION NO.
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C30. *TT
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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2004 MODELS INCLUDED. *TT
SERVICE ACTION 03014 - POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL INSPECTION/REPAIR PROCEDURE.
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*TT
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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2004 MODELS INCLUDED. *TT
SENTRY KEY - KEY IMMOBILIZER SECURITY SYSTEM.
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*TT THIS BULLETIN REPLACES 08-003-03 REV A. *TT
Engine
11 bulletinsPart Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four...
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piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 Nm [21 ft. lbs.].
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual...
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valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacement please order kit 68253161AA. Insulator only used on Auto-RWD transmission Note: The color of the insulator is not relevant for service.
Valve Body. These may cause over drive cycling.
CYLINDER HEAD BOLT RE-TORQUE PROCEDURE.
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GPOP - ISSUE REVIEW SYSTEM. *TT
FLASH: MIL ILLUMINATION DIAGNOSTIC TROUBLE CODES (DTC/DIAGNOSTIC TROUBLE CODE) P0300, P0301, P0302, P0302, P0303,...
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P0304, P0305, P0306-COLD START MISFIRE. *SC
BLOWER MOTOR DOES NOT RUN ON EVERY SPEED.
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*TT
DRIVEABILITY IMPROVEMENTS.
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ENGINE STUMBLES, RUNS ROUGH, IDLE FLUCTIONATION, OR SURGE WHEN AT IDLE OR COMING TO A STOP. *EH
IDLE FLUCTUATION AND OR MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION DIAGNOSTIC TROUBLE CODES P0300, P0301, P0302, P0303 OR P0304.
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*TT
IRREGULAR ENGINE SNAPPING SOUND.
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*TT
Other
9 bulletinsUse of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
Disinfectant Solution Recommended for COVID-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...
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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
POWER SEAT WILL NOT ADJUST.
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*TT
INCORRECT OIL FILTER USAGE.
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ALSO INCLUDES 2005 SEBRING AND STRATUS. *TT
POP/CLUNK SOUND FROM FRONT OF VEHICLE.
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*TT THIS BULLETIN SUPERSEDES BULLETIN 23-012-03 DATED 05/23/2004. *TT
Transmission
7 bulletinsTRANSFER GEAR WHINE SOUND BETWEEN 68 MPH AND 84 MPH EITHER ACCELERATING OR DECELERATING.
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*EH
TRANSMISSION SOLENOID REPLACEMENT.
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*TT
DELAYED OR TEMPORARY LOSS OF TRANSMISSION ENGAGEMENT AFTER INITIAL START UP ON VARIOUS MODELS INCLUDING THE 2004...
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PACIFICA, SEBRING CONVERTIBLE, SEBRING SEDAN, INTREPID AND 2003 SX2.0. *TT
AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE.
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VARIOUS MODELS INCLUDING THE 2004 RAM TRUCK, DURANGO, SEBRING CONVERTIBLE, CHEROKEE, VISION, NEON, AND VOYAGER. *TT *SC
TRANSMISSION HARSH 4-3 DOWNSHIFT.
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*TT
TRANSMISSION HARSH 4-3 DOWNSHIFT ON VARIOUS MODELS INCLUDING THE 2004 PACIFICA, SEBRING, INTREPID AND 2003 SX2.0.
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*TT
DELAYED OR TEMPORARY LOSS OF TRANSMISSION ENGAGEMENT AFTER INITIAL START UP ON VARIOUS MODELS INCLUDING THE 2004...
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PACIFICA, SEBRING CONVERTIBLE, SEBRING SEDAN, INTREPID AND 2003 SX2.0. *TT *MJ
Steering
3 bulletinsREVISED POWER STEERING SYSTEM BLEEDING PROCEDURES.
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*SC
POWER STEERING FLUID CONTAMINATION.
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*TT
STEERING COLUMN CLICK SOUND.
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*TT
Fuel System
3 bulletinsDOWN STREAM FUEL SYSTEM.
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*EH
EMISSION RECALL NO. C37 - VEHICLE EMISSION CONTROL INFORMATION (VECI) LABEL REPLACEMENT.
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*TT
TRIP COMPUTER INDICATES LOWER FUEL MILEAGE THAN ACTUAL.
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*TT
Pre-Delivery & Maintenance
2 bulletinsKEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
Lighting
2 bulletinsUse of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
HVAC & Climate
2 bulletinsAIR CONDITIONER AND HEATER PERFORMANCE.
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*TT
WINDOWS MAY BEGIN TO FOG WHEN THE HVAC IS IN FLOOR MODE.
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*TT
Suspension
1 bulletinREVISED REAR SUSPENSION LATERAL CONTROL LINKS.
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*TT
Body & Paint
1 bulletinWHEN CYCLING DOOR GLASS UP AND DOWN, A CLICKING NOISE CAN BE HEARD WHEN THE WINDOW TRAVEL CHANGES DIRECTION ON VARIOUS...
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MODELS INCLUDING THE 2004 SEBRING SEDAN AND SEBRING CONVERTIBLE. *TT
Air Bags & Safety
1 bulletinSEAT BELT CINCH BAR SERVICE FOR VARIOUS MODELS INCLUDING 2004 MODELS.
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*TT