2003 Dodge Stratus TSBs
57 Technical Service Bulletins across 15 categories
Categories
Engine
12 bulletinsPart Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four...
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piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 Nm [21 ft. lbs.].
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual...
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valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacement please order kit 68253161AA. Insulator only used on Auto-RWD transmission Note: The color of the insulator is not relevant for service.
Valve Body. These may cause over drive cycling.
MIL ILLUMINATION - MISFIRE DIAGNOSTIC TROUBLE CODE (DTCS) P0300, P0301, P0302, P0303, P0304.
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*TT
FLASH: MIL ILLUMINATION DIAGNOSTIC TROUBLE CODES (DTC/DIAGNOSTIC TROUBLE CODE) P0300, P0301, P0302, P0302, P0303,...
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P0304, P0305, P0306-COLD START MISFIRE. *SC
BLOWER MOTOR DOES NOT RUN ON EVERY SPEED.
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*TT
IRREGULAR ENGINE SNAPPING SOUND.
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*TT
CONTROL SOLENOIDS FAILURE IN VACUUM HARNESS TURBOCHARGED ENGINES DUE TO OPEN CIRCUIT.
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2001 - 2003 CIRRUS ALSO INCLUDED. *TT
CRANKSHAFT OIL PASSAGE MIS-MACHINED.
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*TT
ENGINE VACUUM HOSE ROUTING LABEL REPLACEMENT.
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*TT
Other
10 bulletinsUse of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
Disinfectant Solution Recommended for COVID-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...
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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
POWER SEAT WILL NOT ADJUST.
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*TT
INCORRECT OIL FILTER USAGE.
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ALSO INCLUDES 2005 SEBRING AND STRATUS. *TT
POP/CLUNK SOUND FROM FRONT OF VEHICLE.
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*TT THIS BULLETIN SUPERSEDES BULLETIN 23-012-03 DATED 05/23/2004. *TT
HORN SELF ACTIVATION CONDITION.
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*TT
Electrical
8 bulletinsCharging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...
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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
POWERTRAIN CONTROL MODULE INITIALIZATION.
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*KB
AIR CONDITIONING (A/C) COOLING COIL ODOR.
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*TT
POWERTRAIN CONTROL MODULE INITIALIZATION.
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*SC
INTERMITTENT LOSS OF ACCESSORIES (IG1 CIRCUIT) ON INITIAL VEHICLE START.
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*TT
COMPUTER DRIVER CHIP THAT COULD FAIL.
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REPLACE POWERTRAIN CONTROL MODULE. *TT
DO NOT REPLACE THE AIR BAG COVER IF THE OWNER COMPLAINT IS THAT THE VEHICLE HORN ACTUATES BY ITSELF.
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REFER TO TSB 08-024-02 TO REPROGRAM THE BCM. *TT
SENTRY KEY - KEY IMMOBILIZER SECURITY SYSTEM.
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*TT THIS BULLETIN REPLACES 08-003-03 REV A. *TT
Transmission
8 bulletinsTRANSFER GEAR WHINE SOUND BETWEEN 68 MPH AND 84 MPH EITHER ACCELERATING OR DECELERATING.
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*EH
DELAYED OR TEMPORARY LOSS OF TRANSMISSION ENGAGEMENT AFTER INITIAL START UP ON VARIOUS MODELS INCLUDING THE 2004...
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PACIFICA, SEBRING CONVERTIBLE, SEBRING SEDAN, INTREPID AND 2003 SX2.0. *TT
AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE.
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VARIOUS MODELS INCLUDING THE 2004 RAM TRUCK, DURANGO, SEBRING CONVERTIBLE, CHEROKEE, VISION, NEON, AND VOYAGER. *TT *SC
TRANSMISSION HARSH 4-3 DOWNSHIFT.
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*TT
TRANSMISSION HARSH 4-3 DOWNSHIFT ON VARIOUS MODELS INCLUDING THE 2004 PACIFICA, SEBRING, INTREPID AND 2003 SX2.0.
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*TT
DELAYED OR TEMPORARY LOSS OF TRANSMISSION ENGAGEMENT AFTER INITIAL START UP ON VARIOUS MODELS INCLUDING THE 2004...
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PACIFICA, SEBRING CONVERTIBLE, SEBRING SEDAN, INTREPID AND 2003 SX2.0. *TT *MJ
MALFUNCTION INDICATOR LAMP ILLUMINATION / TRANSMISSION LIMP-IN CONDITION.
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*TT
DELAYED TRANSAXLE ENGAGEMENT AFTER INITIAL START UP.
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*TT
Body & Paint
3 bulletinsINFORMATION ON DIAGNOSING RATTLE / SQUEAK FROM THE CENTER OFTHE LOWER INSTRUMENT PANEL.
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*TT
WHEN CYCLING DOOR GLASS UP AND DOWN, A CLICKING NOISE CAN BE HEARD WHEN THE WINDOW TRAVEL CHANGES DIRECTION ON VARIOUS...
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MODELS INCLUDING THE 2004 SEBRING SEDAN AND SEBRING CONVERTIBLE. *TT
DRIVER'S WINDOW AUTO-DOWN FUNCTION IS INTERMITTENT.
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INCLUDING MY2004. *TT
Lighting
3 bulletinsUse of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
A MALFUNCTION INDICATOR LAMP (MIL) MAY ILLUMINATE WITH ERRONEOUS DIAGNOSTIC TROUBLE CODES (DTC) P0016, P0335, P0339,...
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P0340, P0462, P0498, P0499, P0622, P1604, P1681, P1686. *TT
Steering
3 bulletinsREVISED POWER STEERING SYSTEM BLEEDING PROCEDURES.
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*SC
STEERING COLUMN CLICK SOUND.
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*TT
LOWER STEERING COLUMN CLICK SOUND.
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*TT
Pre-Delivery & Maintenance
2 bulletinsKEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
HVAC & Climate
2 bulletinsAIR CONDITIONER AND HEATER PERFORMANCE.
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*TT
WINDOWS MAY BEGIN TO FOG WHEN THE HVAC IS IN FLOOR MODE.
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*TT
Software & Calibration
1 bulletinFLASH PROGRAMMING FAILURE RECOVERY.
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*SLC
Tires & Wheels
1 bulletinCHROME WHEEL CARE. *SLC
Air Bags & Safety
1 bulletinSEAT BELT CINCH BAR SERVICE FOR VARIOUS MODELS INCLUDING 2004 MODELS.
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*TT
Brakes
1 bulletinREAR DRUM BRAKE CLUNK SOUND.
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*TT
Suspension
1 bulletinINCORRECT FASTENERS AT THE REAR ATTACHMENT FOR THE FRONT STABILIZER BAR BUSHING CLAMP.
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*TT
Fuel System
1 bulletinERRATIC FUEL GAUGE READING ABOVE 1/4.
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*TT