2007 Dodge Ram 3500 TSBs
60 Technical Service Bulletins across 9 categories
Categories
Engine
22 bulletinsPart Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four...
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piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 Nm [21 ft. lbs.].
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications.
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To prevent mix matching valve bodies and solenoid packs the connectors are color coded.~ Valve bodies with a white connector can be used on 2010, 2009, 2008..., model years. Valve bodies with a gray connector can only be used on 2011, 2012, 2013..., model years.~ Solenoid packs with a white connector are used with 2010, 2009, 2008..., model years. Solenoid packs with a gray connector are used with 2011, 2012, 2013..., model years.
Transmission Kit with Torque Converter 1.
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All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage. Vehicles built prior to 10/23/2015 requires Service Kit PN 68461214AA; includes Transmission Isolator PN 68264483AA, and Adaptation Bracket 68264479AA and Fastener Service Kit PN 68329056AA Vehicles built after on or after 10/23/2015 will require only the Fastener Service Kit PN 68329056AA. 2. All 3.6L/62TE equipped vehicles. If the vehicle you are repairing has a crack in the flex plate or failed pump bushing inspect and confirm that both (2) dowel pins are present in the engine block, which align the transmission center line to the crank shaft centerline and visually inspect the dowel alignment holes in the transmission case. If the holes are damaged or elongated the transmission should be replaced to prevent further damage to the transmission/flexplate or pump bushing due to the inability to properly align the engine to the transmission during the repair. 3. All 62TE equipped vehicles. If pump bushing is scored or damaged and the dowel pin alignment holes are ok, replace the pump assembly as opposed to complete transmission. 4. All 62TE equipped vehicles. If vehicle is jerking/slipping with MIL code(s) P0740 or P2764, check TCC Solenoid operation. If TCC Solenoid is ok, the codes are indicative of a torque converter failure. Replace the torque converter.
Valve Body. These may cause over drive cycling.
Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket.
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This applies to Cummins 5.9L and 6.7L engines only.
Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator,...
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attaching rivet and an instruction sheet are now available as a kit. If the insulator requires replacement lease order 68253099AA. Note: Insulator color is not relevant for service
68069384A$, R8069384A$, 68086182A$, R8027067A$, RL002012A$ - Gasket, Cylinder Head Cover Before replacing injectors for...
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Diagnostic Trouble Codes P0201, P0202, P0203, P0204, P0205, and/or P0206, please make sure that the wiring loom and/or connector in the valve cover gasket is not the root cause to your concern. In addition, make sure that the wiring attaching nuts are torqued to their proper value.~
Gasoline Engine Diagnostic Inspection Procedure This bulletin provides a procedure to determine repair versus...
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replacement of a gasoline long block engine assembly. This procedure is to be used prior to conducting any engine related repairs or removal of engine components.
NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar...
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(M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA).~
DODGE: ENGINE CONTROL MODULE (ECM) SOFTWARE PROGRAM ON ABOUT 159,700 TRUCKS MAY CAUSE ILLUMINATION OF THE MALFUNCTION...
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INDICATOR LAMP (MIL) WHEN NO PROBLEM EXISTS OR UNDER CERTAIN CONDITIONS ALLOW HEAVY SOOTING OF THE TURBOCHARGER, EXHAUST GAS RECIRCULATION VALVE AND DIESEL PARTICULATE FILTER. HEAVY SOOTING COULD DAMAGE EMISSIONS COMPONENTS AND RESULT IN INCREASED EMISSIONS. THE ENGINE CONTROL MODULE MUST BE REPROGRAMMED (FLASHED). CSC LETTER WAS REC'D. *PE
DODGE/CHRYSLER: MIL ILLUMINATION AND STATIONARY DESOOT AND OTHER ENHANCEMENTS.
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INVOLVES SELECTIVELY ERASING AND REPROGRAMMING THE ENGINE CONTROL MODULE (ECM) WITH NEW SOFTWARE. *PE
DODGE: REVISED DIAGNOSTIC AND REPAIR PROCEDURES FOR DTC P2262-TURBOCHARGER BOOST PRESSURE NOT DETECTED-MECHANICAL.
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RECENT PCM CALIBRATION UPDATES HAVE IMPROVED THE ROBUSTNESS TO THIS DTC THROUGH UPDATED DIAGNOSTIC STRATEGIES. *PE
TURBOCHARGER CLEANING PROCEDURE DUE TO EXCESSIVE SOOT ACCUMULATION FOR 2007-2008 (DH/D1) RAM TRUCK (2500/3500).
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*PE
NO ENGINE CRANK OR NO ENGINE START DUE TO ELECTRONIC LOCKUP OF THE WCM/SKREEM.
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*NJ
EXCESIVE SOOT ACCUMULATION IN EXHAUST, PCM MAY NOT REPROGRAM, AND OTHER ENGINE SYSTEM ENHANCEMENTS.
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*KB
PCM MAY NOT REPROGRAM AND ENGINE SYSTEM ENHANCEMENTS.
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*KB EXCESSIVE SOOT ACCUMULATION IN EXHAUST. *KB FLASH: ENGINE SYSTEM AND EXHAUST AFTERTREATMENT SYSTEM ENHANCEMENTS. UPDATED 4/28/08. *NJ
ENGINE OFF-IDLE SPEED LIMIT FEATURE TO PROTECT TURBOCHARGER WHEN VEHICLE IS NOT MOVING.
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*KB
INTAKE - TO - THROTTLE BODY JOINT MAY CAUSE A WHISTLE - LIKE SOUND ON 3.7L ENGINES.
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*KB
CUMMINS DIESEL DIAGNOSTICS.
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APPLIES TO VEHICLES EQUIPPED WITH A 5.9L CUMMINS 24-VALVE DIESEL ENGINE. *KB
FUEL AND FUEL FILTERING REQUIREMENTS FOR CUMMINS 5.9L AND 6.7L ENGINES.
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*KB
Electrical
11 bulletinsConnector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website...
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to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing the incorrect repair kit part number to populate. Please use the Mopar Connector Repair Kit Website until this issue is resolved.
Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website...
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to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing the incorrect repair kit part number to populate. Please use the Mopar Connector Repair Kit Website until this issue is resolved.
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...
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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
DODGE: CCN UPDATE REQUIRED WITH J35 RECALL.
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INVOLVES VERIFYING EMISSION RECALL G30-REPLACE OXYGEN SENSOR MODULE AND REPROGRAM ECM HAS BEEN PERFORMED. IF NOT, PERFORM FIRST. VERIFYING SOFTWARE LEVEL, AND IF NECESSARY, SELECTIVELY ERASING AND REPROGRAMMING CAB COMPARTMENT NODE (CCN) MODULE WITH NEW SOFTWARE, ETC. *PE
DODGE: CALIFORNIA EMISSIONS RECALL REPROGRAM ECM-OBD READINESS.
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RECALL AFFECTS RAM TRUCKS AND CAB CHASSIS. CSC LETTER WAS REC'D. *PE
MIL ILLUMINATION DUE TO EGR POSITION SENSOR DTC - P0404, P0405, P0406.
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*KB
POWERTRAIN CONTROL MODULE INITIALIZATION.
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*KB
CHECK GAUGES LAMP ILLUMINATES FOR ALTERNATOR CHARGING WITH DTC P2502, P2503, OR P2509.
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*KB
5.9L DTC P0191 - FUEL PRESSURE SENSOR RATIONALITY.
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ERASE AND REPROGRAM THE POWERTRAIN CONTROL MODULE (PCM) WITH NEW SOFTWARE. *KB
DIAGNOSTIC TROUBLE CODE (DTC) C1240, STEERING ANGLE SENSOR OVER TRAVEL PERFORMANCE.
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*KB
DIAGNOSTIC TROUBLE CODE (DTC) P0191, FUEL PRESSURE SENSOR RATIONALITY.
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*KB
Other
9 bulletinsPlate - Planetary
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
Disinfectant Solution Recommended for COVID-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...
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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
AXLE FLUID LEVEL. *KB
FRONT END SHIMMY ON 4X4 VEHICLES WHEN TRAVELING OVER ROUGH SURFACES IN THE ROAD.
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*KB
Fuel System
5 bulletinsCHRYSLER GROUP: THERE ARE DIAGNOSTIC ENHANCEMENTS FOR THE FUEL SYSTEM.
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*RM
DODGE: IMPROVED FUEL TANK VENTING.
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VEHICLES WERE SHIPPED WITH A FUEL TANK VENT THAT UNDER SEVERE CONDITIONS, MAY ALLOW MOISTURE AND DEBRIS TO ENTER THE FUEL TANK THROUGH THE VENT. DEALERS ARE REQUESTED TO REPLACE THE FUEL TANK VENT WITH A REVISED PART. *PE
CHRYSLER/JEEP/DODGE: CALIFORNIA EMISSIONS WARRANTY ADDENDUM.
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THE WARRANTY BOOK ON CERTAIN VEHICLES MAY CONTAIN ERRORS OR MAY BE MISSING INFORMATION REGARDING THE COPONENTS COVERED BY THE CALIFORNIA EMISSIONS WARRANTY. DODGE-CARAVAN/GRAND CARAVAN, CHARGE/CHARGER SRT8, MAGNUM/MAGNUM SRT8, VIPER, AVENGER, NITRO, CHALLENGER/CHALLENGER SRT8, DURANGO/DURANGO HYBRID, JOURNEY, RAM 2500/3500, CALIBER/CALIBER SRT4; JEEP COMMANDER, GRAND CHEROKEE/GRAND CHEROKEESRT8, COMPASS, PATROIT, LIBERTY; CHRYSLER TOWN&COUNTRY, PACIFICA, 300 SRT8, PTCRUISER, SEBRING/SEBRING CONV., ASPEN/ASPEN HYBRID.
CUMMINS 6.7L DIESEL TUROCHARGER - NECESSARY SYSTEM INSPECTIONS AND TESTS.
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*NJ UPDATED 6/17/08. *NJ
2007 - 2008 (DH/D1) RAM TRUCK - CUMMINS 6.7L - EXCESSIVE EXHAUST SOOT ACCUMULATION.
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*NJ
Transmission
5 bulletinsFLASH: 68RFE TRANSMISSION - HARSH COASTDOWN SHIFT AND/OR HARSH 2-3 UPSHIFT.
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*NJ
EMISSIONS RECALL REPROGRAM TIPM - TRANSMISSION DEFAULT.
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TOTALLY INTEGRATED POWER MODULE (TIPM) WAS INADVERTANTLY PROGRAMMED WITH SOFTWARE THAT MAY PREVENT THE TRANSMISSION FROM SHIFTING PROPERLY. *KB
1-2 SHIFT HUNT AT LIGHT THROTTLE.
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*KB
TRANSMISSION DEFAULTS TO NEUTRAL.
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*KB
CLUTCH SYSTEM MAY OVER-ADJUST CAUSING DIFFICULTY ENGAGING TRANSMISSION GEAR.
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*KB
Lighting
4 bulletinsLAMP - DOME
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
EXTERIOR LAMP - LENS FOGGING.
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*NJ
Body & Paint
2 bulletinsTRAILER TOWING MIRROR - NEW MIRROR GLASS LOCKING TAB - NEW REMOVAL PROCEDURE.
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*KB
CRACKED WINDSHIELD DUE TO BEING HIT BY A FOREIGN OBJECT LIKE A STONE.
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*KB
Air Bags & Safety
1 bulletinRestraints Remove I-Sheet from packaging.
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Correct information sheet (I-Sheet) has been added to Star Parts. Print I-Sheet for technician use.
Steering
1 bulletinDODGE: BULLETIN PROVIDING ALIGNMENT PROCEDURES FOR TIE ROD BALL STUD HOUSING FOR THE RIGHT AND LEFT.
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MODEL YRS FOR CAB CHASSIS (REG AND MEGA PICKUPS AND 4X4) 2003-2011. *PE