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2006 Dodge Magnum TSBs

65 Technical Service Bulletins across 14 categories

Engine

19 bulletins
10229181

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.

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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

10223854

Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four...

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piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 Nm [21 ft. lbs.].

10223602

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.

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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

10223599

Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications.

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To prevent mix matching valve bodies and solenoid packs the connectors are color coded.~ Valve bodies with a white connector can be used on 2010, 2009, 2008..., model years. Valve bodies with a gray connector can only be used on 2011, 2012, 2013..., model years.~ Solenoid packs with a white connector are used with 2010, 2009, 2008..., model years. Solenoid packs with a gray connector are used with 2011, 2012, 2013..., model years.

10221097

Transmission Kit with Torque Converter 1.

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All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage. Vehicles built prior to 10/23/2015 requires Service Kit PN 68461214AA; includes Transmission Isolator PN 68264483AA, and Adaptation Bracket 68264479AA and Fastener Service Kit PN 68329056AA Vehicles built after on or after 10/23/2015 will require only the Fastener Service Kit PN 68329056AA. 2. All 3.6L/62TE equipped vehicles. If the vehicle you are repairing has a crack in the flex plate or failed pump bushing inspect and confirm that both (2) dowel pins are present in the engine block, which align the transmission center line to the crank shaft centerline and visually inspect the dowel alignment holes in the transmission case. If the holes are damaged or elongated the transmission should be replaced to prevent further damage to the transmission/flexplate or pump bushing due to the inability to properly align the engine to the transmission during the repair. 3. All 62TE equipped vehicles. If pump bushing is scored or damaged and the dowel pin alignment holes are ok, replace the pump assembly as opposed to complete transmission. 4. All 62TE equipped vehicles. If vehicle is jerking/slipping with MIL code(s) P0740 or P2764, check TCC Solenoid operation. If TCC Solenoid is ok, the codes are indicative of a torque converter failure. Replace the torque converter.

10218816

Engine Stall Immediately Following Fuel Tank Fill-Up (X53 Lifetime Warranty Extension) This bulletin involves replacing...

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the fuel tank with a revised part. Some customers may experience an engine stall condition just after filling the fuel tank. The integral mulit-functional control valve may allow liquid fuel to enter the evaporative emissions system causing a rich fuel condition when the purge system is initiated..

10191460

Valve Body. These may cause over drive cycling.

10121927

NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar...

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(M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA).~

10055479

WHEN FUEL TANK FILL-UP, THE ENGINE STALLS IMMEDIATELY.

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6/03/2014*LJ

10023131

THIS BULLETIN INVOLVES THE REPLACEMENT OF MECHANICAL CLIPS FOR THE INTAKE MANIFOLD RUNNER SWIRL VALVE LINKAGE.

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*NJ

10022215

INSTRUMENT PANEL RESETS IF DRIVER EXITS VEHICLE WITH THE ENGINE RUNNING OR IGNITION IN THE RUN POSITION.

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*KB

10021209

MIL ILLUMINATION - DTC PO300 - MULTIPLE CYLINDER MISFIRE.

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*KB

10020669

ENGINE CONNECTING ROD BEARINGS MIGHT HAVE SAND LIKE DEBRIS.

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THIS COULD CAUSE EXCESSIVE WEAR ON THE ROD BEARINGS OR COULD RESULT IN ENGINE FAILURE. *KB

10020541

DELAYED ENGINE CRANK OR MIL ILLUMINATION WITH DTC P0573.

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*KB

10020192

3.5L #2 ROD BEARING AND CRANKSHAFT JOURNAL INSPECTION FOR CONTAMINATION.

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*TT

10019743

ROUGH IDLE, MALFUNCTION INDICATOR LAMP ILLUMINATION, DIAGNOSTIC TROUBLE CODE P0303.

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*AK

10019538

VALVE SEAT NOT PROPERLY SEATED IN THE CYLINDER HEAD.

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*TT

10019533

MOAN/GROAN SOUND HEARD AT IDLE.

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*TT

10018981

MULTIPLE CYLINDER MISFIRE OR ROUGH IDLE.

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*TT

Other

12 bulletins
10220101

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...

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awareness regarding the use of aftermarket parts.

10220097

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

10175743

Disinfectant Solution Recommended for COVID-19

10169249

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...

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awareness regarding the use of aftermarket parts.

10169245

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

10129008

82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...

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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~

10062714

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

10021414

INSTALL A HIGH CAPACITY COOLING FAN.

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*KB

10020055

POLICE PACKAGE - OIL COOLER LINE MAY CONTACT THE GENERATOR PULLEY/BELT.

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*TT

10019526

POLICE VEHICLE UPFIT/MODIFICATION INFORMATION.

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*TT

10017629

TRANSFER CASE SHUDDER.

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*SC

10016585

CLICKING SOUND FROM REAR OF VEHICLE AFTER ACCELERATING FROM A STOP.

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*TT

Lighting

7 bulletins
10220099

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

10169247

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

10023351

EXTERIOR LAMP - LENS FOGGING.

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*NJ

10021238

MALFUNCTION INDICATOR LAMP (MIL) ON FOR P0573.

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*KB

10019943

DUE TO A SOFTWARE ISSUE IN THE FCM, SOME VEHICLES MAY EXHIBIT ILLUMINATED APPROACH, FOG LAMPS AND/OR REAR WIPER OPERATION.

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*TT

10016925

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION, DIAGNOSTIC TROUBLE CODES (DTCS) P0037, P0058, P0131, P0132, P0133, P0138, P0151, P0153, P0159.

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*TT

10016025

AUTOMATIC HEADLAMPS SENSITIVITY IMPROVEMENT.

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*TT

Electrical

7 bulletins
10175735

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...

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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.

10021686

MIL ILLUMINATION DUE TO EGR POSITION SENSOR DTC - P0404, P0405, P0406.

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*KB

10021409

CATALYTIC CONVERTER AND REPROGRAM PCM.

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*KB

10021239

POWERTRAIN CONTROL MODULE INITIALIZATION.

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*KB

10019782

MAP SENSOR CAUSING DTC'S P0652, P0340, P2127 AND C121C.

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*TT

10016692

RELIEVE TENSION IN LEFT DOWNSTREAM OXYGEN SENSOR WIRING.

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*TT

10016171

DAIMLERCHRYSLER CORPORATION IS NOW OFFERING A PASSENGER AIRBAG DEACTIVATION WIRING PACKAGE.

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TO INCLUDE 2006 CHRYSLER TOWN AND COUNTRY AND 300/TOURING. *TT

Transmission

5 bulletins
10019959

FLASH: 1 - 2 UPSHIFT SHUDDER OR ROUGH SHIFT.

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*AK

10016027

SHIFT HESITATION DURING WIDE OPEN THROTTLE.

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TO INCLUDE 2005 DODGE CHARGER SRT-8. *TT

10016026

NEW 42RLE VARIABLE LINE PRESSURE TRANSMISSION (VLP).

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*TT

10015066

NAG1 (W5A580) TRANSMISSION - SHUDDER WHEN TORQUE CONVERTER CLUTCH ENGAGES.

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*TT

10003524

AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE.

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VARIOUS MODELS INCLUDING THE 2004 RAM TRUCK, DURANGO, SEBRING CONVERTIBLE, CHEROKEE, VISION, NEON, AND VOYAGER. *TT *SC

Pre-Delivery & Maintenance

3 bulletins
10229256

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.

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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

10221686

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.

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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

10041252

CHRYSLER SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.

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THE RADIATOR COOLING FANS MAY SEPARATE DURING OPERATION AND DAMAGE THE RADIATOR. *RM

Air Bags & Safety

3 bulletins
10021599

PASSENGER AIR BAG DEACTIVATION.

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*KB

10019242

PASSENGER AIRBAG DISABLED LAMP.

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*TT

10016695

SEAT BELT TIGHTENING DOWN WHILE DRIVING - BEFORE REPLACING THE SEAT BELT RETRACTOR.....

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*TT

Body & Paint

2 bulletins
10021248

CRACKED WINDSHIELD DUE TO BEING HIT BY A FOREIGN OBJECT LIKE A STONE.

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*KB

10020544

REAR OF SUNROOF GLASS IS NOT FLUSH TO ROOF/SUNROOF WILL NOT CLOSE.

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*KB

Tires & Wheels

2 bulletins
10021247

TIRE PRESSURE MONITOR SYSTEM INFORMATION.

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*KB

10018985

TIRE PRESSURE MONITOR - SYSTEM INFORMATION.

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*TT

Brakes

1 bulletin
10021688

POLICE BRAKE FRONT PAD LINING LIFE AND NOISE.

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*KB

Software & Calibration

1 bulletin
10020092

FLASH: MIL ILLUMINATION AT START-UP DUE TO DTC P2112 OR P1521.

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*TT

Fuel System

1 bulletin
10019243

LOOSE FUEL CAP MESSAGE OR MALFUNCTION INDICATOR LAMP ILLUMINATION FOR DIAGNOSTIC TROUBLE CODE P0457 - EVAP SYSTEM - LOOSE FUEL CAP.

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*TT

Steering

1 bulletin
10017651

REVISED POWER STEERING SYSTEM BLEEDING PROCEDURES.

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*SC

HVAC & Climate

1 bulletin
10016579

HOT AIR FROM AIR CONDITIONING (A/C) DUCTS AT START UP AND/OR A/C SYSTEM DOESN'T COOL AFTER EXTENDED DRIVING IN HOT AND HUMID AMBIENT CONDITIONS.

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*TT