2006 Dodge Magnum TSBs
65 Technical Service Bulletins across 14 categories
Categories
Engine
19 bulletinsPart Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four...
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piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 Nm [21 ft. lbs.].
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications.
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To prevent mix matching valve bodies and solenoid packs the connectors are color coded.~ Valve bodies with a white connector can be used on 2010, 2009, 2008..., model years. Valve bodies with a gray connector can only be used on 2011, 2012, 2013..., model years.~ Solenoid packs with a white connector are used with 2010, 2009, 2008..., model years. Solenoid packs with a gray connector are used with 2011, 2012, 2013..., model years.
Transmission Kit with Torque Converter 1.
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All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage. Vehicles built prior to 10/23/2015 requires Service Kit PN 68461214AA; includes Transmission Isolator PN 68264483AA, and Adaptation Bracket 68264479AA and Fastener Service Kit PN 68329056AA Vehicles built after on or after 10/23/2015 will require only the Fastener Service Kit PN 68329056AA. 2. All 3.6L/62TE equipped vehicles. If the vehicle you are repairing has a crack in the flex plate or failed pump bushing inspect and confirm that both (2) dowel pins are present in the engine block, which align the transmission center line to the crank shaft centerline and visually inspect the dowel alignment holes in the transmission case. If the holes are damaged or elongated the transmission should be replaced to prevent further damage to the transmission/flexplate or pump bushing due to the inability to properly align the engine to the transmission during the repair. 3. All 62TE equipped vehicles. If pump bushing is scored or damaged and the dowel pin alignment holes are ok, replace the pump assembly as opposed to complete transmission. 4. All 62TE equipped vehicles. If vehicle is jerking/slipping with MIL code(s) P0740 or P2764, check TCC Solenoid operation. If TCC Solenoid is ok, the codes are indicative of a torque converter failure. Replace the torque converter.
Engine Stall Immediately Following Fuel Tank Fill-Up (X53 Lifetime Warranty Extension) This bulletin involves replacing...
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the fuel tank with a revised part. Some customers may experience an engine stall condition just after filling the fuel tank. The integral mulit-functional control valve may allow liquid fuel to enter the evaporative emissions system causing a rich fuel condition when the purge system is initiated..
Valve Body. These may cause over drive cycling.
NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar...
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(M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA).~
WHEN FUEL TANK FILL-UP, THE ENGINE STALLS IMMEDIATELY.
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6/03/2014*LJ
THIS BULLETIN INVOLVES THE REPLACEMENT OF MECHANICAL CLIPS FOR THE INTAKE MANIFOLD RUNNER SWIRL VALVE LINKAGE.
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*NJ
INSTRUMENT PANEL RESETS IF DRIVER EXITS VEHICLE WITH THE ENGINE RUNNING OR IGNITION IN THE RUN POSITION.
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*KB
MIL ILLUMINATION - DTC PO300 - MULTIPLE CYLINDER MISFIRE.
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*KB
ENGINE CONNECTING ROD BEARINGS MIGHT HAVE SAND LIKE DEBRIS.
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THIS COULD CAUSE EXCESSIVE WEAR ON THE ROD BEARINGS OR COULD RESULT IN ENGINE FAILURE. *KB
DELAYED ENGINE CRANK OR MIL ILLUMINATION WITH DTC P0573.
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*KB
3.5L #2 ROD BEARING AND CRANKSHAFT JOURNAL INSPECTION FOR CONTAMINATION.
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*TT
ROUGH IDLE, MALFUNCTION INDICATOR LAMP ILLUMINATION, DIAGNOSTIC TROUBLE CODE P0303.
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*AK
VALVE SEAT NOT PROPERLY SEATED IN THE CYLINDER HEAD.
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*TT
MOAN/GROAN SOUND HEARD AT IDLE.
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*TT
MULTIPLE CYLINDER MISFIRE OR ROUGH IDLE.
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*TT
Other
12 bulletinsUse of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
Disinfectant Solution Recommended for COVID-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...
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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
INSTALL A HIGH CAPACITY COOLING FAN.
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*KB
POLICE PACKAGE - OIL COOLER LINE MAY CONTACT THE GENERATOR PULLEY/BELT.
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*TT
POLICE VEHICLE UPFIT/MODIFICATION INFORMATION.
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*TT
TRANSFER CASE SHUDDER.
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*SC
CLICKING SOUND FROM REAR OF VEHICLE AFTER ACCELERATING FROM A STOP.
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*TT
Lighting
7 bulletinsUse of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
EXTERIOR LAMP - LENS FOGGING.
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*NJ
MALFUNCTION INDICATOR LAMP (MIL) ON FOR P0573.
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*KB
DUE TO A SOFTWARE ISSUE IN THE FCM, SOME VEHICLES MAY EXHIBIT ILLUMINATED APPROACH, FOG LAMPS AND/OR REAR WIPER OPERATION.
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*TT
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION, DIAGNOSTIC TROUBLE CODES (DTCS) P0037, P0058, P0131, P0132, P0133, P0138, P0151, P0153, P0159.
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*TT
AUTOMATIC HEADLAMPS SENSITIVITY IMPROVEMENT.
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*TT
Electrical
7 bulletinsCharging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...
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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
MIL ILLUMINATION DUE TO EGR POSITION SENSOR DTC - P0404, P0405, P0406.
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*KB
CATALYTIC CONVERTER AND REPROGRAM PCM.
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*KB
POWERTRAIN CONTROL MODULE INITIALIZATION.
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*KB
MAP SENSOR CAUSING DTC'S P0652, P0340, P2127 AND C121C.
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*TT
RELIEVE TENSION IN LEFT DOWNSTREAM OXYGEN SENSOR WIRING.
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*TT
DAIMLERCHRYSLER CORPORATION IS NOW OFFERING A PASSENGER AIRBAG DEACTIVATION WIRING PACKAGE.
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TO INCLUDE 2006 CHRYSLER TOWN AND COUNTRY AND 300/TOURING. *TT
Transmission
5 bulletinsFLASH: 1 - 2 UPSHIFT SHUDDER OR ROUGH SHIFT.
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*AK
SHIFT HESITATION DURING WIDE OPEN THROTTLE.
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TO INCLUDE 2005 DODGE CHARGER SRT-8. *TT
NEW 42RLE VARIABLE LINE PRESSURE TRANSMISSION (VLP).
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*TT
NAG1 (W5A580) TRANSMISSION - SHUDDER WHEN TORQUE CONVERTER CLUTCH ENGAGES.
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*TT
AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE.
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VARIOUS MODELS INCLUDING THE 2004 RAM TRUCK, DURANGO, SEBRING CONVERTIBLE, CHEROKEE, VISION, NEON, AND VOYAGER. *TT *SC
Pre-Delivery & Maintenance
3 bulletinsKEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
CHRYSLER SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.
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THE RADIATOR COOLING FANS MAY SEPARATE DURING OPERATION AND DAMAGE THE RADIATOR. *RM
Air Bags & Safety
3 bulletinsPASSENGER AIR BAG DEACTIVATION.
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*KB
PASSENGER AIRBAG DISABLED LAMP.
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*TT
SEAT BELT TIGHTENING DOWN WHILE DRIVING - BEFORE REPLACING THE SEAT BELT RETRACTOR.....
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*TT
Body & Paint
2 bulletinsCRACKED WINDSHIELD DUE TO BEING HIT BY A FOREIGN OBJECT LIKE A STONE.
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*KB
REAR OF SUNROOF GLASS IS NOT FLUSH TO ROOF/SUNROOF WILL NOT CLOSE.
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*KB
Tires & Wheels
2 bulletinsTIRE PRESSURE MONITOR SYSTEM INFORMATION.
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*KB
TIRE PRESSURE MONITOR - SYSTEM INFORMATION.
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*TT
Brakes
1 bulletinPOLICE BRAKE FRONT PAD LINING LIFE AND NOISE.
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*KB
Software & Calibration
1 bulletinFLASH: MIL ILLUMINATION AT START-UP DUE TO DTC P2112 OR P1521.
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*TT
Fuel System
1 bulletinLOOSE FUEL CAP MESSAGE OR MALFUNCTION INDICATOR LAMP ILLUMINATION FOR DIAGNOSTIC TROUBLE CODE P0457 - EVAP SYSTEM - LOOSE FUEL CAP.
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*TT
Steering
1 bulletinREVISED POWER STEERING SYSTEM BLEEDING PROCEDURES.
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*SC
HVAC & Climate
1 bulletinHOT AIR FROM AIR CONDITIONING (A/C) DUCTS AT START UP AND/OR A/C SYSTEM DOESN'T COOL AFTER EXTENDED DRIVING IN HOT AND HUMID AMBIENT CONDITIONS.
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*TT