2003 Dodge Intrepid TSBs
54 Technical Service Bulletins across 13 categories
Categories
Engine
11 bulletinsON SOME VEHICLES, THERE IS MALFUNCTION INDICATOR LAMP ILLUMINATION WITH POSSIBLE ROUGH RUNNING ENGINE AND ANY OR ALL OF...
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DIAGNOSTIC TROUBLE CODES P2302, P2305, P2308, P2311, P2314 P2317, IGNITION COIL SECONDARY CIRCUIT. *TT
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four...
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piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 Nm [21 ft. lbs.].
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Valve Body. These may cause over drive cycling.
CHRYSLER\DODGE\EAGLE SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.
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THE CATALYTIC CONVERTERS ON VEHICLES MAY BECOME DAMAGED FROM CONTINUED OPERATION IN LIMP IN MODE FOLLOWING A CAMSHAFT POSITION SENSOR FAULT. THE POWERTRAIN CONTROL MODULE (PCM) MUST BE REPROGRAMMED (FLASHED) TO PREVENT POTENTIAL CATALYTIC CONVERTER FAILURE. CSC LETTER WAS REC'D. *PE
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION -DIAGNOSTIC TROUBLE CODE (DTC) P1776 SOLENOID SWITCH VALVE LATCHED IN LR POSITION.
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*MJ THIS BULLETIN REPLACES 21-008-04 DATED JUNE 1, 2004. *TT
SHORT DURATION COLD ENGINE START-UP TICKING LIKE SOUND.
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THIS BULLETIN APPLIES TO VEHICLES BUILT PRIOR TO MARCH 31, 2003. *MN
SHORT DURATION COLD ENGINE START-UP TICKING LIKE SOUND.
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*TT
FLASH-ROUGH IDLE. *PH
ENGINE STUMBLE AND/OR MISFIRE - MALFUNCTION INDICATOR LAMP ILLUMINATION.
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*TT
Electrical
11 bulletinsCharging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...
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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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*KB
POWERTRAIN CONTROL MODULE INITIALIZATION.
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*KB
POWERTRAIN CONTROL MODULE INITIALIZATION.
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*SC
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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*TT *MJ THIS BULLETIN SUPERSEDES BULLETIN 18-006-04A DATED 04/06/2004. *TT
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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2004 MODELS INCLUDED. *TT
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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2004 MODELS INCLUDED. *TT
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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*TT
COMPUTER DRIVER CHIP THAT COULD FAIL.
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REPLACE POWERTRAIN CONTROL MODULE. *TT
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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*TT
POLICE VEHICLE BODY CONTROL MODULE (BCM).
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*TT
Other
8 bulletinsUse of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
Disinfectant Solution Recommended for COVID-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...
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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
SAG OR RATTLE AT REAR OF HEADLINER.
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*TT
REMOTE KEYLESS ENTRY (RKE) TRANSMITTER (KEY FOB) PROGRAMMING.
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*TT
Transmission
7 bulletinsDELAYED OR TEMPORARY LOSS OF TRANSMISSION ENGAGEMENT AFTER INITIAL START UP ON VARIOUS MODELS INCLUDING THE 2004...
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PACIFICA, SEBRING CONVERTIBLE, SEBRING SEDAN, INTREPID AND 2003 SX2.0. *TT
TRANSMISSION HARSH 4-3 DOWNSHIFT.
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*TT
TRANSMISSION HARSH 4-3 DOWNSHIFT ON VARIOUS MODELS INCLUDING THE 2004 PACIFICA, SEBRING, INTREPID AND 2003 SX2.0.
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*TT
DELAYED OR TEMPORARY LOSS OF TRANSMISSION ENGAGEMENT AFTER INITIAL START UP ON VARIOUS MODELS INCLUDING THE 2004...
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PACIFICA, SEBRING CONVERTIBLE, SEBRING SEDAN, INTREPID AND 2003 SX2.0. *TT *MJ
MALFUNCTION INDICATOR LAMP ILLUMINATION / TRANSMISSION LIMP-IN CONDITION.
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*TT
MALFUNCTION INDICATOR LIGHT ILLUMINATION AND ERRONEOUS DIAGNOSTIC TROUBLE CODES (DTC) - TRANSAXLE SHIFT IMPROVEMENTS.
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*TT
DELAYED TRANSAXLE ENGAGEMENT AFTER INITIAL START UP.
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*TT
Lighting
3 bulletinsUse of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
THE MALFUNCTION INDICATOR LAMP (MIL) MAY ILLUMINATE DUE TO ERRONEOUS DETECTION DIAGNOSTIC TROUBLE CODES (DTC) P0335,...
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P0340, P0462, P0499, P0622, P0660, P1604, P1681, P1698. *TT
Body & Paint
3 bulletinsINTERIOR FRONT DOOR HANDLE/BEZEL REPLACEMENT.
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*MJ
HEADLAMP/INSTRUMENT PANEL ILLUMINATION.
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2004 MODELS INCLUDED. *TT
WIND NOISE FROM SUNROOF OR B-PILLAR WHILE DRIVING.
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*TT
Pre-Delivery & Maintenance
2 bulletinsKEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
HVAC & Climate
2 bulletinsAIR CONDITIONER AND HEATER PERFORMANCE.
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*TT
CUSTOMER SATISFACTION NOTIFICATION TO REPLACE VEHICLE'S AIR CONDITIONING (A/C) DRIVE BELT TENSIONER BRACKET.
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*TT
Fuel System
2 bulletinsVEHICLE EMISSION CONTROL INFORMATION (VECI) LABEL REPLACEMENT - EMISSIONS RECALL NO.
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C23. *TT
FUEL TANK SLOW TO FILL.
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INCLUDING MY2004. *TT
Brakes
2 bulletinsFRONT BRAKE SOUND AND / OR PULSATION WHEN STOPPING.
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*TT
FRONT BRAKE SOUND AND / OR PULSATION WHEN STOPPING.
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*TT
Software & Calibration
1 bulletinFLASH PROGRAMMING FAILURE RECOVERY.
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*SLC
Tires & Wheels
1 bulletinCHROME WHEEL CARE. *SLC
Suspension
1 bulletinSQUEAKING SOUND FROM REAR STRUT(S).
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*TT