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2002 Dodge Intrepid TSBs

59 Technical Service Bulletins across 14 categories

Engine

11 bulletins
633975

SUBJECT REGARDING MALFUNCTION INDICATOR LAMP ON FOR MISFIRE DIAGNOSTIC TROUBLE CODE - MAP VALUE STORED IN FREEZE FRAME...

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AND SIMILAR CONDITIONS WINDOW MAY BE INCORRECT. *SLC

633973

SUBJECT REGARDING TRANSAXLE LIMP-IN, ENGINE MISFIRE, ENGINE NO-START.

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*SLC

630801

INFORMATION REGARDING 3.5L ENGINE SUSPECT CONNECTING ROD BEARING.*YHI

629133

SUBJECT REGARDING LOW OR NO CABIN HEAD, ENGINE COOLING SYSTEM SYSTEM FILL PROCEDURE.

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*TT

10223854

Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four...

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piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 Nm [21 ft. lbs.].

10191460

Valve Body. These may cause over drive cycling.

10005587

SHORT DURATION COLD ENGINE START-UP TICKING LIKE SOUND.

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THIS BULLETIN APPLIES TO VEHICLES BUILT PRIOR TO MARCH 31, 2003. *MN

10005297

SHORT DURATION COLD ENGINE START-UP TICKING LIKE SOUND.

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*TT

10005289

FLASH-ROUGH IDLE. *PH

10003808

THE ENGINE COMPARTMENT IN THE FRAME & BUMPERS - FRAME - SPECIFICATIONS - FRAME DIMENSIONS SECTION HAS BEEN UPDATED.

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*TT

10002279

ENGINE STUMBLE AND/OR MISFIRE - MALFUNCTION INDICATOR LAMP ILLUMINATION.

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*TT

Electrical

11 bulletins
625593

INFORMATION ON IGNITION SPARK TEST.

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*TT

10175735

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...

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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.

10021684

GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.

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*KB

10021239

POWERTRAIN CONTROL MODULE INITIALIZATION.

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*KB

10013731

POWERTRAIN CONTROL MODULE INITIALIZATION.

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*SC

10005981

GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.

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*TT *MJ THIS BULLETIN SUPERSEDES BULLETIN 18-006-04A DATED 04/06/2004. *TT

10003541

GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.

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2004 MODELS INCLUDED. *TT

10003417

GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.

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2004 MODELS INCLUDED. *TT

10003416

GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.

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*TT

10002281

GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.

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*TT

10000320

POLICE VEHICLE BODY CONTROL MODULE (BCM).

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*TT

Other

10 bulletins
634087

SUBJECT REGARDING REMOTE KEYLESS ENTRY PROGRAMMING PROCEDURES.

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*SLC

625620

SUBJECT REGARDING SAFETY SYSTEMS - VEHICLE MODIFICATIONS / REPAIR.

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*TT

625600

SUBJECT REGARDING OBDII FREEZE FRAME DATA READS INCORRECTLY.

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*TT

10220101

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...

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awareness regarding the use of aftermarket parts.

10220097

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

10175743

Disinfectant Solution Recommended for COVID-19

10169249

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...

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awareness regarding the use of aftermarket parts.

10169245

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

10129008

82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...

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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~

10002403

SAG OR RATTLE AT REAR OF HEADLINER.

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*TT

Body & Paint

6 bulletins
634077

SUBJECT REGARDING OUTSIDE REARVIEW MIRROR GLASS REPLACEMENT.

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*SLC

633953

SUBJECT REGARDING AN INOPERATIVE OR INTERMITTENT SUN ROOF.

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*SLC

625650

SUBJECT REGARDING OUTSIDE REARVIEW MIRROR GLASS REPLACEMENT.

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*TT

10007922

INTERIOR FRONT DOOR HANDLE/BEZEL REPLACEMENT.

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*MJ

10003413

HEADLAMP/INSTRUMENT PANEL ILLUMINATION.

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2004 MODELS INCLUDED. *TT

10000911

WIND NOISE FROM SUNROOF OR B-PILLAR WHILE DRIVING.

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*TT

Lighting

4 bulletins
10220099

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

10169247

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

10001526

ERRONEOUS MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION - ERRONEOUS DIAGNOSTIC TROUBLE CODES (DTC).

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*TT

10000314

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION, ERRONEOUS DIAGNOSTIC TROUBLE CODE (DTC) P0153, P0159, P0135, P0141,...

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P0155, P0161, P0131, P0132, P0137, P0138, P0151, P0152, P0157, P0158. *TT

Fuel System

3 bulletins
634090

SUBJECT REGARDING FUEL CAP DIFFICULT TO REMOVE.

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*SLC

10000905

FUEL TANK SLOW TO FILL.

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INCLUDING MY2004. *TT

10000310

FUEL CAP DIFFICULT TO REMOVE.

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*TT

Pre-Delivery & Maintenance

3 bulletins
620066

SUBJECT REGARDING GENERIC SCAN TOOL (GST), PUBLICATION NO.

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81-170-00008 PROVIDED WITH THIS TECHNICAL SERVICE BULLETIN TO PROVIDE REFERENCE INFORMATION WHEN USING GENERIC SCAN TOOL ON OBDII VEHICLES. *TT

10229256

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.

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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

10221686

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.

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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

Software & Calibration

2 bulletins
634272

FLASH PROGRAMMING FAILURE RECOVERY.

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*SLC

10000328

INCORRECT SOFTWARE FLASH - TSB 1801502 AND 1803102.

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*TT

HVAC & Climate

2 bulletins
623243

SUBJECT PERTAINING TO A/C HEATER PERFORMANCE.*SLC

10009729

AIR CONDITIONER AND HEATER PERFORMANCE.

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*TT

Transmission

2 bulletins
621898

AUTOMATIC TRANSMISSION FLUID USAGE ATF+4.

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*TT *MJ

10000329

DELAYED TRANSAXLE ENGAGEMENT AFTER INITIAL START UP.

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*TT

Suspension

2 bulletins
620059

SUBJECT REGARDING AIRBAG / CLOCK SPRING SERVICE FOR VARIOUS MODELS INCLUDING 2002 MODEL YEAR JEEP LIBERTY.

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*TT

10000901

SQUEAKING SOUND FROM REAR STRUT(S).

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*TT

Tires & Wheels

1 bulletin
634082

CHROME WHEEL CARE. *SLC

Infotainment

1 bulletin
623312

INFORMATION REGARDING VEHICLES EQUIPPED WITH RADIOS WILL HAVE A NEW LOCKING RADIO ANTENNA CONNECTOR.

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*SLC

Steering

1 bulletin
623172

INFORMATION ON NEW POWER STEERING FLUID.*SLC