2004 Dodge Durango TSBs
81 Technical Service Bulletins across 13 categories
Categories
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19 bulletinsPlate - Planetary
Mechanical rocker arm, intake, 1.7 ratio.
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
Mechanical rocker arm, intake, 1.7 ratio.
Disinfectant Solution Recommended for COVID-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...
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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM FREEZES IN EXTREME COLD AMBIENT TEMPERATURES -- INVOLVES INSTALLING REVISED PCV SYSTEM COMPONENTS.
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*NJ
AXLE FLUID LEVEL. *KB
STARSCAN@/STARMOBILE ABORT RECOVERY PROCEDURES.
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*TT
ADDITIONAL STEP HAS BEEN ADDED TO INSTRUMENT CLUSTER DTC 2213.
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*EH
ELECTRONIC THROTTLE CONTROL DIAGNOSTICS.
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*TT
DRIVEABILITY IMPROVEMENTS MIL ILLUMINATION DIAGNOSTIC TROUBLE CODES P0137 P0157 P0403 P0404 P0405 P0406 P2174 P2175.
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*TT
MEMORY SEAT DOES NOT RETURN TO LAST DRIVING POSITION.
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*TT
CERTAIN 2004 TRUCKS EQUIPPED 8-1/4 IN.
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OR 9-1/4 IN. REAR AXLES MAY HAVE BEEN BUILT WITH CONTAMINATED AXLE FLUID. RAPID RESPONSE TRANSMITTAL. *TT
CERTAIN 2004 TRUCKS EQUIPPED 8-1/4 IN.
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OR 9-1/4 IN. REAR AXLES MAY HAVE BEEN BUILT WITH CONTAMINATED AXLE FLUID. RAPID RESPONSE TRANSMITTAL SUPPLEMENT A. *TT
THE AXLES ARE LOCATED CONSIDERABLY HIGHER THAT THE ACTUAL FLUID LEVEL.
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FILLING THE AXLE UNTIL THE FLUID COMES OUT OF THE FILL HOLE WILL OVER FILL THE AXLE, WHICH COULD CAUSE FLUID FOAMING. *MN *TT
Engine
17 bulletinsPart Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
KEY BLANK WITH TRANSMITTER The key with an integrated FOB P/N 05183348AA is temporarily unavailable.
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The supplier is currently working on a functional replacement. Currently, for customer satisfaction, the immobilizer blade key (no integrated FOB) P/N 05018689AA can be offered to the customer as an alternative option. For any details please contact FCA Engineering: Cell (248) 408-9068 Boris Prishkolnik
Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four...
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piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 Nm [21 ft. lbs.].
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual...
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valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacement please order kit 68253161AA. Insulator only used on Auto-RWD transmission Note: The color of the insulator is not relevant for service.
Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator,...
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attaching rivet and an instruction sheet are now available as a kit. If the insulator requires replacement please order 68253099AA. Note: Insulator color is not relevant for service
Valve Body. These may cause over drive cycling.
KEY BLANK WITH TRANSMITTER The key with an integrated FOB P/N 05183348AA is temporarily unavailable.
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The supplier is currently working on a functional replacement. Currently, for customer satisfaction, the immobilizer blade key (no integrated FOB) P/N 05018689AA can be offered to the customer as an alternative option. For any details please contact FCA Engineering: Cell (248) 408-9068 Boris Prishkolnik
KEY BLANK WITH TRANSMITTER The key with an integrated FOB P/N 05183348AA is temporarily unavailable.
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The supplier is currently working on a functional replacement. Currently, for customer satisfaction, the immobilizer blade key (no integrated FOB) P/N 05018689AA can be offered to the customer as an alternative option. For any details please contact FCA Engineering: Cell (248) 408-9068 Boris Prishkolnik
Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual...
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valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacement please order kit 68253161AA. Insulator only used on Auto-RWD transmission Note: The color of the insulator is not relevant for service.
Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator,...
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attaching rivet and an instruction sheet are now available as a kit. If the insulator requires replacement lease order 68253099AA. Note: Insulator color is not relevant for service
ENGINE CYLINDER MISFIRE OR IGNITION COIL MALFUNCTION DURING HEAVY RAIN OR CAR WASH.
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*TT
NEW WATER PUMP FOR 3.7L ENGINE - NO LONGER COMMON WITH 4.7L.
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ADVANCED SERVICE INFORMATION #05-002. *TT
THROTTLE BODY COKING.
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*TT
IDLE FLUCTUATION/DIAGNOSTIC TROUBLE CODES.
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*TT
CYLINDER MISFIRE/IGNITION COIL MALFUNCTION.
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*TT
5.7L ENGINE LONG BLOCK REPAIR / REPLACE PROCEDURES.
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WARRANTY PLANNING & ADMINISTRATION *TT
Electrical
13 bulletinsSecurity Module Lock Out After Entering the PIN to Unlock The Wireless Control Module (WCM)
Security Module Lock Out After Entering the PIN to Unlock The Wireless Control Module (WCM)
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...
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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
CHRYSLER/JEEP: FLASH: ESP SYSTEM MAY PREMATURELY ACTIVATE MOMENTARILY WHEN NEGOTIATING A CURVE OR MIL ILLUMINATION DUE...
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TO DIAGNOSTIC TROUBLE CODE P0340, P0344 OR P0116. THIS INVOLVES SELECTIVELY ERASING AND REPROGRAMMING THE POWERTRAIN CONTROL MODULE (PCM) WITH NEW SOFTWARE. *PE UPDATED 5/24/10. *PE
POWERTRAIN CONTROL MODULE INITIALIZATION.
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*KB
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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*AK
AIR CONDITIONING (A/C) COOLING COIL ODOR.
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*TT
POWERTRAIN CONTROL MODULE INITIALIZATION.
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*SC
MOPAR ACCESSORY REMOTE STARTER INOPERATIVE DUE TO HOOD SWITCH.
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*TT
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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THIS BULLETIN SUPERSEDES BULLETIN 18-009-04 DATED 03/02/2004. *TT
INTERMITTENT OPERATION OF ELECTRICAL COMPONENTS DUE TO IGNITION OFF DRAW (IOD) FUSE NOT BEING FULLY SEATED.
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*TT
DIAGNOSTIC TROUBLE CODES BECAUSE IGNITION OFF DRAW FUSE CARTRIDGE BEING REMOVED, THE IGNITION SWITCH POSITION AND THE...
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CONTROLLER AREA NETWORK (CAN) IN SLEEP MODE. *MN
GENERIC POWER TRAIN CONTROL MODULE (PCM) FLASH PROCEDURE.
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2004 DURANGO. *TT *MJ
Lighting
5 bulletinsUse of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
MIL (MALFUNCTION INDICATOR LAMP) ILLUMINATION FOR DTC'S (DIAGNOSTIC TROUBLE CODES) P0750, P0755, P0760, P0765, P0846, P0871 OR P0841.
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2004-2005 JEEP CHEROKEE AND 2005 CHRYSLER 300/MAGNUM *SC
LOWER RADIATOR HOSE CLAMPS THAT MAY NOT BE POSITIONED IN THE PROPER LOCATION.
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*TT
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION DIAGNOSTIC TROUBLE CODES (DTC'S) P0403, P0404, P0405, P0406.
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*TT
Fuel System
4 bulletinsKey Blank With Transmitter The key with an integrated FOB P/N 05183348AA is temporarily unavailable.
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The supplier is currently working on a functional replacement. Currently, for customer satisfaction, the blade key (no immobilizer & no transmitter) P/N 05018689AA can be offered to the customer as an alternative option. (This applies to vehicles with the sale code GXR only). ~Before 3rd quarter -2017. For the vehicles with the sales code GXX the Blade Key (immobilizer only & no transmitter) P/N 05134937AA can be offered to the customer as an alternative option.
Key Blank With Transmitter The key with an integrated FOB P/N 05183348AA is temporarily unavailable.
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The supplier is currently working on a functional replacement. Currently, for customer satisfaction, the blade key (no immobilizer & no transmitter) P/N 05018689AA can be offered to the customer as an alternative option. (This applies to vehicles with the sale code GXR only). ~Before 3rd quarter -2017. For the vehicles with the sales code GXX the Blade Key (immobilizer only & no transmitter) P/N 05134937AA can be offered to the customer as an alternative option.
"KEY BLANK WITH TRANSMITTER The key with an integrated FOB P/N 05183348AA is temporarily unavailable.
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The supplier is currently working on a functional replacement. Currently, for customer satisfaction, the blade key (no immobilizer & no transmitter) P/N 05018689AA can be offered to the customer as an alternative option. (This applies to vehicles with the sale code GXR only). ~ For the vehicles with the sales code GXX the Blade Key (immobilizer only & no transmitter) P/N 05134937AA can be offered to the customer as an alternative option."
EXHAUST DRONE. *TT THIS BULLETIN SUPERSEDES BULLETIN 11-002-04 DATED 02/10/04.
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*TT
Transmission
4 bulletins56045489A$ - Neutral Safety Switch - Trans Assy 06036369AA Screw and Washer is now available as a service part , 2...
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required to attach Neutral Start Switch
56045489A$ - Neutral Safety Switch - Trans Assy 06036369AA Screw and Washer is now available as a service part , 2...
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required to attach Neutral Start Switch
45RFE/545RFE TRANS - DELAYED ENGAGEMENT DUE TO COOLER RETURN FILTER REPLACEMENT.
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*SC
42RLE SLOW OR HARSH GEAR ENGAGEMENT AFTER INITIAL COLD START.
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*TT *MJ
HVAC & Climate
4 bulletins4.7L IMPROVED A/C PERFORMANCE.
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*SC
EXCHANGE A/C HEATER CONTROL.
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*EH
5.7L FLASH: IMPROVED A/C PERFORMANCE.
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*SC
DURANGO A/C SYSTEM NVH CONCERNS.
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*EH
Body & Paint
4 bulletinsNON TROUBLE CODE POWER DOOR LOCK SYMPTOMS HAVE BEEN ADDED.
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*EH
RAPID RESPONSE TRANSMITTAL.
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APPROXIMATELY 50, 2004 MODEL YEAR DURANGOS MAY HAVE BEEN SHIPPED WITH SEALER SKIPS IN THE UPPER FRONT DOOR FRAME . IF THIS CONDITION IS PRESENT, IT MAY CAUSE A CORROSION CONDITION IN THE FUTURE. *MJ
THE ADHESIVE THAT BONDS THE INNER AND OUTER PANEL FLANGES OF THE LEFT FRONT (DRIVER'S) DOOR MAY NOT HAVE BEEN PROPERLY...
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APPLIED CAUSING PREMATURE CORROSION OF THE LEFT FRONT DOOR FLANGE. CUSTOMER SATISFACTION NOTIFICATION NO. D10. *TT
LEFT FRONT DOOR ADHESIVE SKIP POSSIBLY CAUSING A CORROSION CONDITION IN THE FUTURE.
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RAPID RESPONSE TRANSMITTAL. *TT
Pre-Delivery & Maintenance
3 bulletinsVerify Reman part number availability.
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Order the "R" part number for all orders: Warranty, Mopar, customer pay and service contract. Order "68" part number for New unsold units only.
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
Steering
3 bulletinsREVISED POWER STEERING SYSTEM BLEEDING PROCEDURES.
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*SC
POWER STEERING FLUID CONTAMINATION.
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*TT
STEERING COLUMN SNAPPING OR TICKING SOUND.
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*TT
Air Bags & Safety
2 bulletinsREPOSITIONING OF PASSIVE RESTRAINT WARNINGS.
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*EH
FRONT PASSENGER AIRBAG SAFETY PRECAUTIONS.
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VARIOUS MODELS INCLUDING THE 2005 PACIFICA, DURANGO, LIBERTY 300C, 300N, MAGNUM, DAKOTA, CARAVAN, TOWN & COUNTRY AND GRAND CHEROKEE. *TT
Brakes
2 bulletinsTHE ABS G-SENSOR MOUNTED INCORRECTLY.
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*EH
BRAKE SHUDDER OR VIBRATION.
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*TT
Suspension
1 bulletinSTABILIZER BAR BUSHING SQUAWK.
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*TT