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2004 Dodge Durango TSBs

81 Technical Service Bulletins across 13 categories

Other

19 bulletins
11010205

Plate - Planetary

10220471

Mechanical rocker arm, intake, 1.7 ratio.

10220101

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...

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awareness regarding the use of aftermarket parts.

10220097

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

10191442

Mechanical rocker arm, intake, 1.7 ratio.

10175743

Disinfectant Solution Recommended for COVID-19

10169249

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...

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awareness regarding the use of aftermarket parts.

10169245

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

10129008

82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...

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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~

10024083

POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM FREEZES IN EXTREME COLD AMBIENT TEMPERATURES -- INVOLVES INSTALLING REVISED PCV SYSTEM COMPONENTS.

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*NJ

10020924

AXLE FLUID LEVEL. *KB

10020282

STARSCAN@/STARMOBILE ABORT RECOVERY PROCEDURES.

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*TT

10013975

ADDITIONAL STEP HAS BEEN ADDED TO INSTRUMENT CLUSTER DTC 2213.

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*EH

10009794

ELECTRONIC THROTTLE CONTROL DIAGNOSTICS.

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*TT

10008053

DRIVEABILITY IMPROVEMENTS MIL ILLUMINATION DIAGNOSTIC TROUBLE CODES P0137 P0157 P0403 P0404 P0405 P0406 P2174 P2175.

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*TT

10006458

MEMORY SEAT DOES NOT RETURN TO LAST DRIVING POSITION.

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*TT

10005999

CERTAIN 2004 TRUCKS EQUIPPED 8-1/4 IN.

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OR 9-1/4 IN. REAR AXLES MAY HAVE BEEN BUILT WITH CONTAMINATED AXLE FLUID. RAPID RESPONSE TRANSMITTAL. *TT

10005998

CERTAIN 2004 TRUCKS EQUIPPED 8-1/4 IN.

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OR 9-1/4 IN. REAR AXLES MAY HAVE BEEN BUILT WITH CONTAMINATED AXLE FLUID. RAPID RESPONSE TRANSMITTAL SUPPLEMENT A. *TT

10005561

THE AXLES ARE LOCATED CONSIDERABLY HIGHER THAT THE ACTUAL FLUID LEVEL.

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FILLING THE AXLE UNTIL THE FLUID COMES OUT OF THE FILL HOLE WILL OVER FILL THE AXLE, WHICH COULD CAUSE FLUID FOAMING. *MN *TT

Engine

17 bulletins
10229181

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.

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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

10228093

KEY BLANK WITH TRANSMITTER The key with an integrated FOB P/N 05183348AA is temporarily unavailable.

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The supplier is currently working on a functional replacement. Currently, for customer satisfaction, the immobilizer blade key (no integrated FOB) P/N 05018689AA can be offered to the customer as an alternative option. For any details please contact FCA Engineering: Cell (248) 408-9068 Boris Prishkolnik

10223854

Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four...

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piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 Nm [21 ft. lbs.].

10223602

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.

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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

10220995

Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual...

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valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacement please order kit 68253161AA. Insulator only used on Auto-RWD transmission Note: The color of the insulator is not relevant for service.

10220994

Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator,...

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attaching rivet and an instruction sheet are now available as a kit. If the insulator requires replacement please order 68253099AA. Note: Insulator color is not relevant for service

10191460

Valve Body. These may cause over drive cycling.

10181451

KEY BLANK WITH TRANSMITTER The key with an integrated FOB P/N 05183348AA is temporarily unavailable.

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The supplier is currently working on a functional replacement. Currently, for customer satisfaction, the immobilizer blade key (no integrated FOB) P/N 05018689AA can be offered to the customer as an alternative option. For any details please contact FCA Engineering: Cell (248) 408-9068 Boris Prishkolnik

10141260

KEY BLANK WITH TRANSMITTER The key with an integrated FOB P/N 05183348AA is temporarily unavailable.

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The supplier is currently working on a functional replacement. Currently, for customer satisfaction, the immobilizer blade key (no integrated FOB) P/N 05018689AA can be offered to the customer as an alternative option. For any details please contact FCA Engineering: Cell (248) 408-9068 Boris Prishkolnik

10139596

Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual...

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valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacement please order kit 68253161AA. Insulator only used on Auto-RWD transmission Note: The color of the insulator is not relevant for service.

10139595

Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator,...

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attaching rivet and an instruction sheet are now available as a kit. If the insulator requires replacement lease order 68253099AA. Note: Insulator color is not relevant for service

10020194

ENGINE CYLINDER MISFIRE OR IGNITION COIL MALFUNCTION DURING HEAVY RAIN OR CAR WASH.

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*TT

10015075

NEW WATER PUMP FOR 3.7L ENGINE - NO LONGER COMMON WITH 4.7L.

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ADVANCED SERVICE INFORMATION #05-002. *TT

10015068

THROTTLE BODY COKING.

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*TT

10015058

IDLE FLUCTUATION/DIAGNOSTIC TROUBLE CODES.

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*TT

10012241

CYLINDER MISFIRE/IGNITION COIL MALFUNCTION.

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*TT

10010567

5.7L ENGINE LONG BLOCK REPAIR / REPLACE PROCEDURES.

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WARRANTY PLANNING & ADMINISTRATION *TT

Electrical

13 bulletins
10230298

Security Module Lock Out After Entering the PIN to Unlock The Wireless Control Module (WCM)

10223762

Security Module Lock Out After Entering the PIN to Unlock The Wireless Control Module (WCM)

10175735

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...

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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.

10030347

CHRYSLER/JEEP: FLASH: ESP SYSTEM MAY PREMATURELY ACTIVATE MOMENTARILY WHEN NEGOTIATING A CURVE OR MIL ILLUMINATION DUE...

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TO DIAGNOSTIC TROUBLE CODE P0340, P0344 OR P0116. THIS INVOLVES SELECTIVELY ERASING AND REPROGRAMMING THE POWERTRAIN CONTROL MODULE (PCM) WITH NEW SOFTWARE. *PE UPDATED 5/24/10. *PE

10021239

POWERTRAIN CONTROL MODULE INITIALIZATION.

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*KB

10019740

GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.

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*AK

10016603

AIR CONDITIONING (A/C) COOLING COIL ODOR.

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*TT

10013731

POWERTRAIN CONTROL MODULE INITIALIZATION.

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*SC

10012809

MOPAR ACCESSORY REMOTE STARTER INOPERATIVE DUE TO HOOD SWITCH.

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*TT

10010485

GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.

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THIS BULLETIN SUPERSEDES BULLETIN 18-009-04 DATED 03/02/2004. *TT

10005993

INTERMITTENT OPERATION OF ELECTRICAL COMPONENTS DUE TO IGNITION OFF DRAW (IOD) FUSE NOT BEING FULLY SEATED.

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*TT

10005583

DIAGNOSTIC TROUBLE CODES BECAUSE IGNITION OFF DRAW FUSE CARTRIDGE BEING REMOVED, THE IGNITION SWITCH POSITION AND THE...

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CONTROLLER AREA NETWORK (CAN) IN SLEEP MODE. *MN

10003988

GENERIC POWER TRAIN CONTROL MODULE (PCM) FLASH PROCEDURE.

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2004 DURANGO. *TT *MJ

Lighting

5 bulletins
10220099

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

10169247

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

10013708

MIL (MALFUNCTION INDICATOR LAMP) ILLUMINATION FOR DTC'S (DIAGNOSTIC TROUBLE CODES) P0750, P0755, P0760, P0765, P0846, P0871 OR P0841.

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2004-2005 JEEP CHEROKEE AND 2005 CHRYSLER 300/MAGNUM *SC

10006995

LOWER RADIATOR HOSE CLAMPS THAT MAY NOT BE POSITIONED IN THE PROPER LOCATION.

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*TT

10006449

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION DIAGNOSTIC TROUBLE CODES (DTC'S) P0403, P0404, P0405, P0406.

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*TT

Fuel System

4 bulletins
10217514

Key Blank With Transmitter The key with an integrated FOB P/N 05183348AA is temporarily unavailable.

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The supplier is currently working on a functional replacement. Currently, for customer satisfaction, the blade key (no immobilizer & no transmitter) P/N 05018689AA can be offered to the customer as an alternative option. (This applies to vehicles with the sale code GXR only). ~Before 3rd quarter -2017. For the vehicles with the sales code GXX the Blade Key (immobilizer only & no transmitter) P/N 05134937AA can be offered to the customer as an alternative option.

10139982

Key Blank With Transmitter The key with an integrated FOB P/N 05183348AA is temporarily unavailable.

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The supplier is currently working on a functional replacement. Currently, for customer satisfaction, the blade key (no immobilizer & no transmitter) P/N 05018689AA can be offered to the customer as an alternative option. (This applies to vehicles with the sale code GXR only). ~Before 3rd quarter -2017. For the vehicles with the sales code GXX the Blade Key (immobilizer only & no transmitter) P/N 05134937AA can be offered to the customer as an alternative option.

10108545

"KEY BLANK WITH TRANSMITTER The key with an integrated FOB P/N 05183348AA is temporarily unavailable.

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The supplier is currently working on a functional replacement. Currently, for customer satisfaction, the blade key (no immobilizer & no transmitter) P/N 05018689AA can be offered to the customer as an alternative option. (This applies to vehicles with the sale code GXR only). ~ For the vehicles with the sales code GXX the Blade Key (immobilizer only & no transmitter) P/N 05134937AA can be offered to the customer as an alternative option."

10005986

EXHAUST DRONE. *TT THIS BULLETIN SUPERSEDES BULLETIN 11-002-04 DATED 02/10/04.

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*TT

Transmission

4 bulletins
10136527

56045489A$ - Neutral Safety Switch - Trans Assy 06036369AA Screw and Washer is now available as a service part , 2...

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required to attach Neutral Start Switch

10129011

56045489A$ - Neutral Safety Switch - Trans Assy 06036369AA Screw and Washer is now available as a service part , 2...

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required to attach Neutral Start Switch

10017000

45RFE/545RFE TRANS - DELAYED ENGAGEMENT DUE TO COOLER RETURN FILTER REPLACEMENT.

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*SC

10006574

42RLE SLOW OR HARSH GEAR ENGAGEMENT AFTER INITIAL COLD START.

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*TT *MJ

HVAC & Climate

4 bulletins
10017624

4.7L IMPROVED A/C PERFORMANCE.

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*SC

10013992

EXCHANGE A/C HEATER CONTROL.

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*EH

10013718

5.7L FLASH: IMPROVED A/C PERFORMANCE.

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*SC

10012927

DURANGO A/C SYSTEM NVH CONCERNS.

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*EH

Body & Paint

4 bulletins
10013976

NON TROUBLE CODE POWER DOOR LOCK SYMPTOMS HAVE BEEN ADDED.

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*EH

10008752

RAPID RESPONSE TRANSMITTAL.

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APPROXIMATELY 50, 2004 MODEL YEAR DURANGOS MAY HAVE BEEN SHIPPED WITH SEALER SKIPS IN THE UPPER FRONT DOOR FRAME . IF THIS CONDITION IS PRESENT, IT MAY CAUSE A CORROSION CONDITION IN THE FUTURE. *MJ

10006541

THE ADHESIVE THAT BONDS THE INNER AND OUTER PANEL FLANGES OF THE LEFT FRONT (DRIVER'S) DOOR MAY NOT HAVE BEEN PROPERLY...

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APPLIED CAUSING PREMATURE CORROSION OF THE LEFT FRONT DOOR FLANGE. CUSTOMER SATISFACTION NOTIFICATION NO. D10. *TT

10006002

LEFT FRONT DOOR ADHESIVE SKIP POSSIBLY CAUSING A CORROSION CONDITION IN THE FUTURE.

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RAPID RESPONSE TRANSMITTAL. *TT

Pre-Delivery & Maintenance

3 bulletins
11022026

Verify Reman part number availability.

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Order the "R" part number for all orders: Warranty, Mopar, customer pay and service contract. Order "68" part number for New unsold units only.

10229256

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.

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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

10221686

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.

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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

Steering

3 bulletins
10017651

REVISED POWER STEERING SYSTEM BLEEDING PROCEDURES.

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*SC

10011958

POWER STEERING FLUID CONTAMINATION.

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*TT

10011930

STEERING COLUMN SNAPPING OR TICKING SOUND.

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*TT

Air Bags & Safety

2 bulletins
10014000

REPOSITIONING OF PASSIVE RESTRAINT WARNINGS.

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*EH

10005599

FRONT PASSENGER AIRBAG SAFETY PRECAUTIONS.

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VARIOUS MODELS INCLUDING THE 2005 PACIFICA, DURANGO, LIBERTY 300C, 300N, MAGNUM, DAKOTA, CARAVAN, TOWN & COUNTRY AND GRAND CHEROKEE. *TT

Brakes

2 bulletins
10013972

THE ABS G-SENSOR MOUNTED INCORRECTLY.

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*EH

10010479

BRAKE SHUDDER OR VIBRATION.

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*TT

Suspension

1 bulletin
10006460

STABILIZER BAR BUSHING SQUAWK.

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*TT