2002 Dodge Caravan TSBs
101 Technical Service Bulletins across 15 categories
Categories
Engine
16 bulletinsLOUD WHISTLE/SQUEALING SOUND FROM ENGINE COMPARTMENT-2002 RS/RG.
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SUBJECT REGARDING STUCK OIL PRESSURE RELIEF VALVE FOR VEHICLES BUILT PRIOR TO JANUARY 1, 2002 EQUIPPED WITH A 3.3 L OR 3.8 L ENGINE.
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SUBJECT REGARDING CAMSHAFT / BEARING SERVICE.
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*TT
EXHIBITING ENGINE SAG / HESITATION AND/OR CLOSED THROTTLE START STALL, DIAGNOSTIC TROUBLE CODE P0123.
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*TT
SUBJECT REGARDING BELT LIKE SQUEAL SOUND AT HIGH ENGINE RPM.
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*TT
A CONDITION MAY EXIST AT IDLE, WITH THE COOLING FANS ON, A SOUND MAY BE HEARD AND / OR A VIBRATION MAY BE FELT INSIDE THE VEHICLE.
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*TT
INFORMATION ON BELT-LIKE SQUEAL SOUND AT HIGH ENGINE RPM.
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*TT
SOME VEHICLES WERE BUILT AND SHIPPED TO DEALERS WITH CAMSHAFTS THAT MAY HAVE AN IMPROPERLY MACHINED OIL GROOVE.
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Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four...
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piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 Nm [21 ft. lbs.].
Valve Body. These may cause over drive cycling.
Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator,...
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attaching rivet and an instruction sheet are now available as a kit. If the insulator requires replacement lease order 68253099AA. Note: Insulator color is not relevant for service
CLEANING PROCEDURE FOR THE MECHANICAL THROTTLE BODY.
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*KB
RATTLE/KNOCKING SOUND FROM THE FRONT SUSPENSION.
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*SC
IRREGULAR ENGINE SNAPPING SOUND.
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*TT
KNOCKING SOUND FROM LOWER STEERING COLUMN.
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*TT
ENGINE SPARK KNOCK. *TT
Other
15 bulletinsSUBJECT REGARDING REMOTE KEYLESS ENTRY PROGRAMMING PROCEDURES.
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SUBJECT REGARDING ASSIST FEATURE INOPERATIVE ON QUAD OR SPLIT REAR BENCH SEATS.
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SUBJECT REGARDING QUAD SEAT RELEASE HANDLE SCREW SHEARED OFF IN SHAFT.
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SUBJECT REGARDING COOLING FAN SOUND/VIBRATION.
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THIS BULLETIN INVOLVES INSTALLING A REVISED POWER SEAT ADJUSTER DRIVE BLOCK SCREW TO THE INBOARD SIDE OF THE POWER SEAT TRACK(S).
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*TT
ON SOME VEHICLES, THE QUAD SEAT CUPHOLDER COMPENSATION FLAP IS BROKEN.
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*TT
SOME CUSTOMERS MAY COMPLAIN OF A HOWL/ DRONE/ MOAN/ HUMMING/CYCLIC SOUND WHEN DRIVING AT SPEEDS BETWEEN 45 AND 70 MPH.
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*TT
SOME VEHICLES MAY EXHIBIT MODERATE TO SEVERE HIGH WAY SPEED 45-60 MPH VEHICLE SURGE.
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*TT
SUBJECT REGARDING SAFETY SYSTEMS - VEHICLE MODIFICATIONS / REPAIR.
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*TT
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
Disinfectant Solution Recommended for COVID-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...
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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
Brakes
11 bulletinsSOME VEHICLES NOT EQUIPPED WITH ANTI-SKID BRAKE SYSTEM (ABS) MAY HAVE THE ABS, BRAKE AND TRAC OFF LAMPS ILLUMINATED ON THE INSTRUMENT CLUSTER.
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*TT
CONCERNS WITH THE ABS, BRAKE AND TRAC OFF CLUSTER LAMPS ILLUMINATED ON VEHICLES NOT EQUIPPED WITH ABS BRAKES.
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*TT
SUBJECT REGARDING REAR BRAKE CYCLIC RUBBING SOUND FROM REAR OF VEHICLE DURING MEDIUM TO LIGHT BRAKE APPLICATION ON VEHICLES WITH REAR DRUM BRAKES.
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*TT
SNOW/WATER INGESTION INTO REAR BRAKE DRUM.
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*YD THIS BULLETIN SUPERSEDES 05-001-02 DATED MARCH 4, 2002. *TT
ON SOME VEHCLES, THE POWER SEAT HAS SLIGHT FORE/AFT MOVEMENT MOST NOTICEABLE DURING ACCELERATION OR BRAKING.
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*TT
SNOW/WATER INGESTION INTO REAR BRAKE DRUM.
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*KB
SNOW/WATER INGESTION INTO REAR BRAKE DRUM.
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*TT
ANTI-LOCK BRAKE REAR WHEEL SPEED SENSOR REPLACEMENT.
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*TT
SNOW/WATER INGESTION INTO REAR BRAKE DRUM.
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*TT
ANTI-LOCK BRAKE REAR WHEEL SPEED SENSOR REPLACEMENT.
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*TT
VEHICLES NOT EQUIPPED WITH ANTI-LOCK BRAKE SYSTEM (ABS) BRAKES MAY HAVE THE ABS, BRAKE, AND TRAC OFF LAMPS ILLUMINATED...
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ON THE INSTRUMENT CLUSTER OR VEHICLES NOT EQUIPPED WITH SENTRY KEY IMMOBILIZER (SKIM) MAY HAVE THE SECURITY/VTA LAMP ILLUMINATED ON THE INSTRUMENT CLUSTER. *TT
Steering
10 bulletinsSUBJECT REGARDING STEERING SHUDDER.
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*SLC
EXPERIENCING A SHUDDER (VIBRATION) FELT INSIDE THE VEHICLE WHILE TURNING THE STEERING WHEEL.
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*TT
EXPERIENCING A POP/TICK SOUND HEARD COMING FROM THE STEERING WHEEL AREA WHILE THE VEHICLE IS IN MOTION.
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*TT
INFORMATION ON NEW POWER STEERING FLUID.*SLC
REVISED POWER STEERING SYSTEM BLEEDING PROCEDURES.
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*SC
POP/TRICK/CREAK SOUND IN STEERING COLUMN.
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*MJ *EH
STEERING SHUDDER. *TT
POP/TICK SOUND IN STEERING WHEEL AREA.
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*TT
POWER STEERING FLUID COOLER HOSES MAY SPLIT AND CAUSE A LOSS OF POWER ASSIST - CUSTOMER SATISFACTION NOTIFICATION NO.
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C20. *TT
POP/TICK SOUND IN STEERING WHEEL AREA.
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*TT *MJ
Transmission
9 bulletinsSOME VEHICLES MAY HAVE A TRANSAXLE THAT WILL NOT MOVE OR SLIPS IN REVERSE OR FIRST GEAR.
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*TT
SOME VEHICLES MAY EXPERIENCE A SLIPPING OR NO DRIVE CONDITION IN REVERSE OR FIRST GEAR.
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*TT
SOME VEHICLES MAY EXPERIENCE A SLIPPING OR NO DRIVE CONDITION IN REVERSE OR FIRST GEAR.
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*TT
AUTOMATIC TRANSMISSION FLUID USAGE ATF+4.
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*TT *MJ
TRANSMISSION DELAY ENGAGEMENT.
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*EH
SURGE WITH TRANSMISSION AT FULL LOCK-UP.
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*MJ
AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE.
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VARIOUS MODELS INCLUDING THE 2004 RAM TRUCK, DURANGO, SEBRING CONVERTIBLE, CHEROKEE, VISION, NEON, AND VOYAGER. *TT *SC
THE TRANSAXLE LOW/REVERSE ACCUMULATOR COVER O-RING ON CERTAIN VEHICLES MAY BECOME DISLODGED.
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*TT
DELAYED TRANSAXLE ENGAGEMENT AFTER INITIAL START UP.
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*TT
Body & Paint
9 bulletinsSUBJECT REGARDING OUTSIDE REARVIEW MIRROR GLASS REPLACEMENT.
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*SLC
SUBJECT REGARDING QUARTER WINDOW WEATHERSTRIP LOOSE.
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*SLC
SUBJECT REGARDING POWER SLIDING DOOR REVERSES DIRECTION DURING THE POWER CLOSE CYCLE, FALSE OBSTACLE DETECTION.
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*TT
SUBJECT REGARDING OUTSIDE REARVIEW MIRROR GLASS REPLACEMENT.
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*TT
POWER SLIDING DOOR ADJUSTMENT AND DIAGNOSIS AID.
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*KB UPDATED 10/26/07. *NJ
PASSENGER COMPARTMENT FLOOR WATER LEAK.
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*TT THIS BULLETIN SUPERSEDES BULLETIN 23-010-04 DATED 04-29-04. *TT
INSTRUMENT PANEL ILLUMINATION.
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*TT
POWER SLIDING DOOR AND / OR POWER LIFTGATE WILL POP OFF BUT NOT POWER OPEN.
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*TT
POWER SLIDING DOOR AND/OR POWER LIFTGATE WILL POP OFF BUT NOT POWER OPEN.
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*TT
Electrical
8 bulletinsINFORMATION ON REMOVABLE FLOOR CONSOLE ELECTRICAL CONNECTOR.
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*TT
INFORMATION REGARDING THE MINIVAN ELECTRICAL SYSTEM.
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*SLC
CONCERNS WITH WIRING HARNESS CHAFING.*SLC
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...
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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
POWERTRAIN CONTROL MODULE INITIALIZATION.
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*KB
POWERTRAIN CONTROL MODULE INITIALIZATION.
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*SC
POWERTRAIN WIRING HARNESS BRACKET PACKAGE.
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*TT
BATTERY LIGHT ILLUMINATION, ERRONEOUS DIAGNOSTIC TROUBLE CODE (DTC) P1594.
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*TT
Fuel System
6 bulletinsSUBJECT REGARDING MALFUNCTION INDICATOR LAMP ILLUMINATION, ERRONOUS DIAGNOSTIC TROUBLE CODE (DTC) P0456, EVAP LEAK MONITOR 0.020 LEAK DETECTED.
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*SLC
SUBJECT REGARDING FUEL CAP DIFFICULT TO REMOVE.
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*SLC
SUBJECT REGARDING EXHAUST GAS RECIRCULATION (EGR) SYSTEM ELIMINATION.
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*TT
A CONDITION MAY EXIST WHERE THE FUEL GAUGE INDICATOR VISIBLY DROPS 1/4 TO 1/2 TANK WHILE DRIVING.
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*TT
VEHICLE WITH PROPERLY FUNCTIONING EVAPORATIVE EMISSIONS SYSTEM REPEATEDLY SETS DIAGNOSTIC TROUBLE CODE P0456 WHEN...
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CUSTOMER REGULARLY COMMUTES ON A STEEP GRADE. *TT
FUEL CAP DIFFICULT TO REMOVE.
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*TT
Lighting
5 bulletinsCONCERN WITH TAIL LAMP EXPERIENCING A LOOSE CONDITION.
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*TT
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION, DIAGNOSTIC TROUBLE CODE (DTC) P0442, P0455, OR P0456 - LEAK DETECTION PUMP (LDP), LEAK DETECTED.
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THIS BULLETIN SUPERSEDES 25-001-02 DATED FEB 11, 2002. *TT
ERRONEOUS ACTUATION OF HORNS, HEADLAMPS, AND PARKING LAMPS WHILE VEHICLE IS PARKED.
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*TT
HVAC & Climate
3 bulletinsSUBJECT REGARDING AIR CONDITIONER TEMPERATURE DIFFERENTIAL (STRATIFICATION) BETWEEN LEFT AND RIGHT FRONT PANEL OUTLETS.
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*TT
CUSTOMER MAY COMPLAIN THAT THE HVAC DRAIN WATER LEAKS UNDER PASSENGER SIDE CARPET.
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*TT
SUBJECT REGARDING POOR REAR AIR CONDITIONER PERFORMANCE - LOW OUTPUT FROM HEADLINER VENTS.
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*SLC
Pre-Delivery & Maintenance
3 bulletinsSUBJECT REGARDING GENERIC SCAN TOOL (GST), PUBLICATION NO.
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81-170-00008 PROVIDED WITH THIS TECHNICAL SERVICE BULLETIN TO PROVIDE REFERENCE INFORMATION WHEN USING GENERIC SCAN TOOL ON OBDII VEHICLES. *TT
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
Tires & Wheels
2 bulletinsSUBJECT REGARDING MONRONEY LABEL TIRE DISCREPANCY.
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*TT
CHROME WHEEL CARE. *SLC
Suspension
2 bulletinsSUBJECT REGARDING AIRBAG / CLOCK SPRING SERVICE FOR VARIOUS MODELS INCLUDING 2002 MODEL YEAR JEEP LIBERTY.
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*TT
CREAKING/SQUAWKING SOUND FROM FRONT STRUT AREA.
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*TT
Software & Calibration
1 bulletinFLASH PROGRAMMING FAILURE RECOVERY.
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*SLC
Infotainment
1 bulletinINFORMATION REGARDING VEHICLES EQUIPPED WITH RADIOS WILL HAVE A NEW LOCKING RADIO ANTENNA CONNECTOR.
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*SLC