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2000 Dodge Caravan TSBs

71 Technical Service Bulletins across 15 categories

Other

14 bulletins
618049

SUBJECT REGARDING WIRE SPLICE REPAIRS.

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*SB

615688

SUBJECT REGARDING CHILD SEAT TETHER ANCHORS.

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*TT

612160

SUBJECT ON THE CHILD SEAT TETHER ANCHORS.

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*MJS

610635

SUBJECT REGARDING CHILD SEAT TETHER ANCHORS.

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*TT

609995

THIS BULLETIN PROVIDES A REVISED WIRE SPLICE PROCEDURE AND RELATED PARTS.

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*TT

609988

SUBJECT REGARDING MISDIAGNOSED LEAK DETECTION PUMP SYSTEMS WITH DIAGNOSTIC TROUBLE CODES P1494, P0442 P0455, OR P0456.

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*TT

607963

INFORMATION ON CHILD SEAT TETHER ANCHORS.

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*TT

607622

EXPERIENCING VIBRATION / BUZZ IN THE ACCELERATOR PEDAL AT 2200 - 2500 RPM AND ABOVE 3500 RPM.

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*TT

607618

CONCERNS WITH SPEED CONTROL WHICH DOES NOT MAINTAIN SET SPEED WHILE CLIMBING A GRADE.

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*TT

10220101

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...

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awareness regarding the use of aftermarket parts.

10220097

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

10169249

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...

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awareness regarding the use of aftermarket parts.

10169245

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

10129008

82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...

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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~

Transmission

10 bulletins
632201

SUBJECT REGARDING TRANSMISSION OIL COOLER LINE HOSE CLAMP SERVICE.

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*TT

621898

AUTOMATIC TRANSMISSION FLUID USAGE ATF+4.

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*TT *MJ

612616

SOME VEHICLES MAY EXPERIENCE DELAYED TRANSAXLE ENGAGEMENT ON A COLD START.

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*TT

612156

NEW AUTOMATIC TRANSMISSION FLUID USAGE (ATF +4 TYPE 9602).

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*MJS

610643

SUBJECT REGARDING THE OWNER'S MANUAL CONTAINS A STATEMENT THAT WAS INCLUDED INADVERTENTLY.

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THIS STATEMENT INDICATES THAT THE MENTIONED VEHICLES ARE EQUIPPED WITH A BRAKE / TRANSMISSION INTERLOCK. THIS IS INCORRECT. THE VEHICLE IS NOT EQUIPPED WITH A BRAKE / TRANSMISSION INTERLOCK. *TT

6089788

INFORMATION REGARDING TORQUE CONVERTER BREAK IN IMPLEMENTED TO ELIMINATE EARLY MILEAGE SHUDDER CONCERNS.

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*TT

607959

THIS BULLETIN ANNOUNCES THE AVAILABILITY AND INSTALLATION OF A RESUABLE AUTOMATIC TRANSMISSION OIL PAN GASKET.

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*TT

10228094

Radiator If vehicle comes in for transmission fluid leaking from trans-oil cooler fittings on the radiator, please...

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perform the following before replacing the radiator/cooler:~ 1. Remove both of the transmission lines from the cooler?s top/bottom flared fittings on the radiator. ~ 2. Remove hex nut and the top flared fitting on the radiator tank.~ 3. Using a wire brush and gasket remover, clean off the old sealant on the smaller threaded portion of the flared fitting. Do the same for the threads on the trans oil cooler.~ 4. Apply a new application of Mopar PN 04318032 to the flared fitting, leaving the first threads free for ease of engagement.~ 5. Install the top flared fitting by hand, then torque the fitting to 235 +/- 15 Lb-In.~ 6. Install the hex nut and torque to 100 +/- 10 Lb-In.~ 7. Repeat steps 2-6 for bottom flared fitting.~ 8. Reinstall transmission line per normal installation procedures and ensure correct fluid level.~

10181452

Radiator If vehicle comes in for transmission fluid leaking from trans-oil cooler fittings on the radiator, please...

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perform the following before replacing the radiator/cooler:~ 1. Remove both of the transmission lines from the cooler?s top/bottom flared fittings on the radiator. ~ 2. Remove hex nut and the top flared fitting on the radiator tank.~ 3. Using a wire brush and gasket remover, clean off the old sealant on the smaller threaded portion of the flared fitting. Do the same for the threads on the trans oil cooler.~ 4. Apply a new application of Mopar PN 04318032 to the flared fitting, leaving the first threads free for ease of engagement.~ 5. Install the top flared fitting by hand, then torque the fitting to 235 +/- 15 Lb-In.~ 6. Install the hex nut and torque to 100 +/- 10 Lb-In.~ 7. Repeat steps 2-6 for bottom flared fitting.~ 8. Reinstall transmission line per normal installation procedures and ensure correct fluid level.~

10121923

Radiator If vehicle comes in for transmission fluid leaking from trans-oil cooler fittings on the radiator, please...

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check the following before replacing the radiator/cooler:~ 1. Remove both of the transmission lines from the cooler?s top/bottom flared fittings on the radiator. ~ 2. Loosen the hex nut on the top flared fitting on the radiator tank.~ 3. Torque the top flared fitting to 235 +/- 15 Lb-In.~ 4. Torque hex nut to 100 +/- 10 Lb-In.~ 5. Repeat for bottom flared fitting.~ 6. Reinstall transmission line per normal installation procedures and ensure correct fluid level.~ ~ If vehicle is in need of a new radiator for another reason, check the new radiator for correct torque on the trans-oil cooler fitting per steps 2-5 above.~ ~ If radiator has a yellow mark by the trans-oil cooler fittings the torque does not have to be checked.

Brakes

8 bulletins
630800

SNOW/WATER INGESTION INTO REAR BRAKE DRUM.

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*YD THIS BULLETIN SUPERSEDES 05-001-02 DATED MARCH 4, 2002. *TT

619506

A CONDITION MAY EXIST WHERE A LOW FREQUENCY HOWL / MOAN NOISE IS HEARD FROM THE REAR BRAKE AREA DURING LOW SPEED AND /...

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OR LOW SPEED TURNS SUCH AS A PARKING LOT MANEUVER, WITH NO BRAKE PEDAL PRESSURE APPLIED. *TT

619122

ON SOME VEHICLES, WHILE DRIVING THROUGH DEEP OR BLOWING SNOW / WATER, THE SNOW / WATER MAY ENTER THE REAR BRAKE DRUMS...

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CAUSING RUST TO DEVELOP ON THE REAR BRAKE DRUM AND SHOE FRICTION SURFACES. THIS CONDITION CAN LEAD TO TEMPORARY FREEZING OF THE REAR BRAKE LININGS TO THE DRUMS. *TT

6089804

INFORMATION ON REAR WHEEL PARK BRAKE ACTUATOR / LEVER SERVICE.

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*TT

6089711

INFORMATION REGARDING SNOW / WATER ENTERING THE REAR BRAKE DRUMS.

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*TT

10020494

SNOW/WATER INGESTION INTO REAR BRAKE DRUM.

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*KB

10019632

SNOW/WATER INGESTION INTO REAR BRAKE DRUM.

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*TT

10005996

SNOW/WATER INGESTION INTO REAR BRAKE DRUM.

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*TT

Body & Paint

6 bulletins
634077

SUBJECT REGARDING OUTSIDE REARVIEW MIRROR GLASS REPLACEMENT.

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*SLC

625650

SUBJECT REGARDING OUTSIDE REARVIEW MIRROR GLASS REPLACEMENT.

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*TT

616727

SUBJECT REGARDING OUTSIDE MIRROR GLASS REPLACEMENT.

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*TT

615691

EXPERIENCING A CHATTER SOUND COMING FROM THE SLIDING DOOR POWER LOCK ACTUATOR(S) WHEN THE POWER LOCK FEATURE IS REPEATEDLY ACTIVATED.

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*TT

612610

A CONDITION EXIST WHERE THE ROOF PANEL SURFACE EXHIBITS WAVINESS OR DEPRESSION(S) NEAR THE FRONT OF THE CHARACTER...

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FEATURES OR SKID STRIP FOR ROOF RACK EQUIPPED VEHICLES. *TT

608365

CONCERNS WITH THE RIGHT SIDE SLIDING DOOR TRIM PANEL CONTACTING THE QUARTER PANEL WHEN THE DOOR IS OPENED.

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*TT

Engine

6 bulletins
632197

SUBJECT REGARDING CAMSHAFT / BEARING SERVICE.

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*TT

609989

CONCERNS WITH THE PCV VALVE FREEZING UNDER EXTREMELY COLD CONDITIONS.

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*TT

609984

EXPERIENCING A KNOCKING / CLUNKING SOUND COMING FROM THE FRONT SWAY BAR LINK HEARD INSIDE AND OUTSIDE THE VEHICLE WHEN DRIVING OVER ROUGH ROADS.

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*TT

10223854

Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four...

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piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 Nm [21 ft. lbs.].

10191460

Valve Body. These may cause over drive cycling.

10141260

KEY BLANK WITH TRANSMITTER The key with an integrated FOB P/N 05183348AA is temporarily unavailable.

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The supplier is currently working on a functional replacement. Currently, for customer satisfaction, the immobilizer blade key (no integrated FOB) P/N 05018689AA can be offered to the customer as an alternative option. For any details please contact FCA Engineering: Cell (248) 408-9068 Boris Prishkolnik

Pre-Delivery & Maintenance

5 bulletins
620072

SUBJECT REGARDING SERVICE / DIAGNOSTIC MANUAL REVISIONS.

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*TT

620066

SUBJECT REGARDING GENERIC SCAN TOOL (GST), PUBLICATION NO.

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81-170-00008 PROVIDED WITH THIS TECHNICAL SERVICE BULLETIN TO PROVIDE REFERENCE INFORMATION WHEN USING GENERIC SCAN TOOL ON OBDII VEHICLES. *TT

10229256

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.

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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

10221686

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.

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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

10150552

Child Seat Tether Anchor Installation This bulletin describes procedures to install Child Seat Tether Anchors based on Customer Request.

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Retrofits are subject to part availability. Vehicles in the following list that are marked **** for the model year are no longer supported with OEM retrofit kits. NOTE: Dealers are encouraged to honor any customers? request for the installation of the Child Seat Tether Anchors and Dealer reimbursement will be made by FCA US LLC regardless of vehicle age or mileage. See the Warranty Policy and Procedure Manual and/or Warranty Bulletin D-08-33 for reimbursement detail.

Air Bags & Safety

3 bulletins
635678

CONCERNS WITH THE AIR BAG WARNING INDICATOR LAMP ON INTERMITTENTLY OR CONSTANTLY.

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*TT

6092304

SUBJECT REGARDING NON-DEPLOYED AIRBAG HANDLING PROCEDURES.

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*TT

6089800

DAIMLERCHRYSLER CORPORATION IS NOW OFFERINB AIRBAG ON / OFF SWITCHES FOR SELECTED VEHICLES.

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*TT

Steering

3 bulletins
628194

EXPERIENCING A POP/TICK SOUND HEARD COMING FROM THE STEERING WHEEL AREA WHILE THE VEHICLE IS IN MOTION.

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*TT

610018

A CONDITION WHERE A CLICK / RATTLE SOUND MAY BE HEARD COMING FROM THE AREA OF THE STEERING WHEEL WHILE THE VHICLE IS IN MOTION.

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*TT

10003545

POP/TICK SOUND IN STEERING WHEEL AREA.

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*TT

Suspension

3 bulletins
620914

EXPERIENCING A SQUAWK / CREAK / GROAN SOUND FROM FRONT SUSPENSION WHILE DRIVING OVER ROUGH / BUMPY ROADS.

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*TT

620059

SUBJECT REGARDING AIRBAG / CLOCK SPRING SERVICE FOR VARIOUS MODELS INCLUDING 2002 MODEL YEAR JEEP LIBERTY.

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*TT

10000317

COSMETIC CORROSION OR PERFORATION AT UPPER STRUT TOWER/S USUALLY BETWEEN THE STRUT AND UPPER LOAD PATH BEAM INNER PANEL (INNER FENDER).

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*TT

Fuel System

3 bulletins
615694

INFORMATION REGARDING UPDATES TO THE FUEL SYSTEM SERVICE PROCEDURES.

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*TT

614163

SUBJECT REGARDING EGR MONITOR DIAGNOSTIC TEST DIFFICULT TO COMPLETE OR NOT READY AT HIGH ALTITUDES (ABOVE 4000 FEET).

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*TT

610026

SUBJECT REGARDING CANADIAN VEHICLE EMISSION CONTROL INFORMATION (VECI) LABEL INADVERTENTLY INSTALLED ON ABOUT 300 FEDERAL EMISSION CONTROL VEHICLES.

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*TT

Electrical

3 bulletins
610639

THIS BULLETIN CONTAINS PROCECURES TO REMOVE WAVINESS OR DEPRESSIONS FROM THE ROOF PANEL SURFACE.

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*TT

607958

INFORMATION REGARDING THE IGNITION SWITCH HOUSING SERVICE.

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*TT

10175735

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...

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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.

Software & Calibration

2 bulletins
634272

FLASH PROGRAMMING FAILURE RECOVERY.

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*SLC

618413

INFORMATION ON SERVICE PUBLICATION UPDATES.

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*JB

Infotainment

2 bulletins
612605

A CONDITION MAY EXIST WHERE THERE IS INTERMITTENT OPERATION / STATIC OCCURING IN THE FRONT INSTRUMENT PANEL SPEAKERS.

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*TT

609998

VEHICLE OPERATOR MAY COMPLAIN OF POOR AM RADIO RECEPTION.

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*TT

Lighting

2 bulletins
10220099

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

10169247

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

Tires & Wheels

1 bulletin
610634

INFORMATION ON SPARE TIRE WINCHES.

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*TT