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2003 Chrysler Voyager TSBs

82 Technical Service Bulletins across 13 categories

Engine

16 bulletins
10229181

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.

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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

10223602

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.

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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

10221515

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.

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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

10220489

Valve Body. These may cause over drive cycling.

10191460

Valve Body. These may cause over drive cycling.

10130081

Return: Wiring Assy - Engine You have been identified as either having stock, or have stock in transit to your dealership.

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Please return stock packaged before 2016/07/31 (31 July, 2016)of follow ing part numbers:68176457AF, 68176459AF. Please return suspect parts back to your facing depot using Return Code 02, before 13 September, 2016.

10013699

RATTLE/KNOCKING SOUND FROM THE FRONT SUSPENSION.

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*SC

10007592

NEW SPARK PLUG FOR 2.4L ENGINE.

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*MJ

10006455

IRREGULAR ENGINE SNAPPING SOUND.

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*TT

10005585

OIL CONSUMPTION DUE TO RESTRICTED AIR FILTER.

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THIS BULLETIN APPLIES TO VEHICLES EQUIPPED WITH A 2.5L TURBO DIESEL ENGINE BUILT ON OR AFTER MARCH 1, 2002. *MN

10003991

KNOCKING SOUND FROM LOWER STEERING COLUMN.

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*TT

10003985

ENGINE NO START (ENGINE WILL START IMMEDIATELY AFTER CYCLING THE IGNITION KEY), MALFUNCTION INDICATOR LAMP ILLUMINATION...

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WITH FALSE DIAGNOSTIC TROUBLE CODES (DTC) P0016, P0116, P0335, P0339, P0340, P0462, P0498, P0499, P0522, P0622, P1604, P1681, P1686, P1698. *TT

10003539

OIL CONSUMPTION DUE TO RESTRICTED AIR FILTER.

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2004 INCLUDED. *TT

10002400

ROUGH/FLUCTUATING IDLE, NO-START, START AND STALL, MALFUNCTION INDICATOR LAMP ILLUMINATION, DIAGNOSTIC TROUBLLE CODES (DTCS) P0508/P0509.

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*TT

10002044

ENGINE NO START (ENGINE WILL START IMMEDIATELY AFTER CYCLING THE IGNITION KEY), MALFUNCTION INDICATOR LAMP ILLUMINATION...

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WITH FALSE DIAGNOSTIC TROUBLE CODES (DTC) P0016, P0335, P0339, P0340, P0462, P0498, P0499. *TT

10000309

CAMSHAFT / BEARING SERVICE.

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*TT

Transmission

11 bulletins
10129043

Inspect and Return: Solenoid Module - Transmission You have been identified as either having stock, or have stock in transit to your dealership.

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Please return suspect stock of follow ing part numbers:52120000AA, 52119435AF, 05078709AB. See attachments for identifying suspect stock. Please return suspect parts back to your facing depot using Return Code 02, before 07 September, 2016.

10012343

TRANSMISSION DELAY ENGAGEMENT.

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*EH

10003550

DELAYED OR TEMPORARY LOSS OF TRANSMISSION ENGAGEMENT AFTER INITIAL START UP ON VARIOUS MODELS INCLUDING THE 2004...

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PACIFICA, SEBRING CONVERTIBLE, SEBRING SEDAN, INTREPID AND 2003 SX2.0. *TT

10003524

AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE.

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VARIOUS MODELS INCLUDING THE 2004 RAM TRUCK, DURANGO, SEBRING CONVERTIBLE, CHEROKEE, VISION, NEON, AND VOYAGER. *TT *SC

10003522

TRANSMISSION HARSH 4-3 DOWNSHIFT.

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*TT

10002401

TRANSMISSION TRANSFER GEAR WHINE SOUND.

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*TT

10002046

TRANSMISSION HARSH 4-3 DOWNSHIFT ON VARIOUS MODELS INCLUDING THE 2004 PACIFICA, SEBRING, INTREPID AND 2003 SX2.0.

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*TT

10002045

DELAYED OR TEMPORARY LOSS OF TRANSMISSION ENGAGEMENT AFTER INITIAL START UP ON VARIOUS MODELS INCLUDING THE 2004...

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PACIFICA, SEBRING CONVERTIBLE, SEBRING SEDAN, INTREPID AND 2003 SX2.0. *TT *MJ

10001528

TRANSAXLE WIRING HARNESS CORROSION WHICH COULD CAUSE THE MALFUNCTION INDICATOR LIGHT (MIL) TO ILLUMINATE AND THE TRANSMISSION TO SHIFT INTO 2ND GEAR.

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*TT

10001108

POOR SHIFT QUALITY. *TT

10000329

DELAYED TRANSAXLE ENGAGEMENT AFTER INITIAL START UP.

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*TT

Other

10 bulletins
10220101

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...

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awareness regarding the use of aftermarket parts.

10220097

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

10216454

82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...

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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~

10175743

Disinfectant Solution Recommended for COVID-19

10169249

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...

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awareness regarding the use of aftermarket parts.

10169245

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

10129045

CBXDP361AA Return: Spacer Kit - Visor You have been identified as either having stock, or have stock in transit to your dealership.

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Please return stock of part number CBXDP361AA. Replacement part number is CBXDP361AB w hich is in stock and available for order. Please return suspect parts back to your facing depot using Return Code 02, before 16 September, 2016.

10129008

82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...

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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~

10121832

Wiper If Mopar OE wipers are unavailable, the below alternatives can be offered instead.

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05066964A$ = WBRW0011A$ 05066973A$ = WB000019A$ or WBF00019A$ 05096134A$ = WB000027A$ or WBF00028A$ 55154762A$ = WB000013A$ 68001330A$ = WB000019A$ or WBF00019A$ 05012611A$ = WB000021A$ or WBF00021A$ 05102881A$ = WBRW0011A$

10007921

SEAT RECLINER CABLE ADJUSTMENT PROCEDURE.

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*MJ

Body & Paint

10 bulletins
10130079

Inspect and Return: Trim Cover Assy - A-Pillar Rt/Lt You have been identified as either having stock, or have stock in transit to your dealership.

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Please return suspect stock of part numbers: 1ZA04DX9AE, 1ZA05DX9AE. See attachments for identifying suspect stock. Replacement part can be obtained by reordering the same part number. Please return suspect parts back to your facing depot using Return Code 02, before 12 September, 2016.

10129044

1NT30XDVAC - Inspect and Return: Panel - Instrument Panel You have been identified as either having stock, or have...

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stock in transit to your dealership. Please return suspect stock of part number 1N T30XDVAC. See attachments for identifying suspect stock. Replacement part can be obtained by reordering the same part number. Please return suspect parts back to your facing depot using Return Code 02, before 07 September, 2016.

10022182

POWER SLIDING DOOR ADJUSTMENT AND DIAGNOSIS AID.

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*KB UPDATED 10/26/07. *NJ

10012340

UPPER BODY SEAM SEAL APPEARANCE CONCERN WATER LEAK.

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*EH

10006965

PASSENGER COMPARTMENT FLOOR WATER LEAK.

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*TT THIS BULLETIN SUPERSEDES BULLETIN 23-010-04 DATED 04-29-04. *TT

10005994

INSTRUMENT PANEL ILLUMINATION.

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*TT

10000910

UPPER BODY SEAM SEAL WATER LEAK.

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*TT

10000869

POWER SLIDING DOOR AND / OR POWER LIFTGATE WILL POP OFF BUT NOT POWER OPEN.

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*TT

10000445

SERVICE ACTION 02-023 - INOPERATIVE SOFTWARE SERVICE BULLETIN #23-041-02A, FLASH - POWER SLIDING DOOR AND / OR POWER...

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LIFTGATE WILL POP OFF BUT NOT POWER OPEN. *TT

10000327

POWER SLIDING DOOR AND/OR POWER LIFTGATE WILL POP OFF BUT NOT POWER OPEN.

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*TT

Brakes

9 bulletins
635728

SOME VEHICLES NOT EQUIPPED WITH ANTI-SKID BRAKE SYSTEM (ABS) MAY HAVE THE ABS, BRAKE AND TRAC OFF LAMPS ILLUMINATED ON THE INSTRUMENT CLUSTER.

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*TT

635674

CONCERNS WITH THE ABS, BRAKE AND TRAC OFF CLUSTER LAMPS ILLUMINATED ON VEHICLES NOT EQUIPPED WITH ABS BRAKES.

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*TT

635672

SUBJECT REGARDING REAR BRAKE CYCLIC RUBBING SOUND FROM REAR OF VEHICLE DURING MEDIUM TO LIGHT BRAKE APPLICATION ON VEHICLES WITH REAR DRUM BRAKES.

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*TT

630800

SNOW/WATER INGESTION INTO REAR BRAKE DRUM.

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*YD THIS BULLETIN SUPERSEDES 05-001-02 DATED MARCH 4, 2002. *TT

10020494

SNOW/WATER INGESTION INTO REAR BRAKE DRUM.

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*KB

10019632

SNOW/WATER INGESTION INTO REAR BRAKE DRUM.

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*TT

10011941

ANTI-LOCK BRAKE REAR WHEEL SPEED SENSOR REPLACEMENT.

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*TT

10003534

ANTI-LOCK BRAKE REAR WHEEL SPEED SENSOR REPLACEMENT.

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*TT

10002040

VEHICLES NOT EQUIPPED WITH ANTI-LOCK BRAKE SYSTEM (ABS) BRAKES MAY HAVE THE ABS, BRAKE, AND TRAC OFF LAMPS ILLUMINATED...

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ON THE INSTRUMENT CLUSTER OR VEHICLES NOT EQUIPPED WITH SENTRY KEY IMMOBILIZER (SKIM) MAY HAVE THE SECURITY/VTA LAMP ILLUMINATED ON THE INSTRUMENT CLUSTER. *TT

Electrical

7 bulletins
10175735

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...

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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.

10129041

P/N CBSZR068AA: Inspect & Return: Module Kit - Occupant Restraint You have been identified as either having stock, or...

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have stock in transit to your dealership. Please return part number CBSZR068AA as per the QIR attached. Replacement part can be obtained by ordering the same part number (CBSZR068AA) Please return suspect parts back to your facing depot using Return Code 02, before 02 September, 2016.

10021239

POWERTRAIN CONTROL MODULE INITIALIZATION.

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*KB

10013731

POWERTRAIN CONTROL MODULE INITIALIZATION.

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*SC

10005354

POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL CUSTOMER SATISFACTION NOTIFICATION NO.

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C30. *TT

10003520

SERVICE ACTION 03014 - POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL INSPECTION/REPAIR PROCEDURE.

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*TT

10002041

BATTERY LIGHT ILLUMINATION, ERRONEOUS DIAGNOSTIC TROUBLE CODE (DTC) P1594.

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*TT

Lighting

5 bulletins
10220099

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

10169247

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

10130080

05182535AD - Lamp Assy ?Tail Light LT You have been identified as either having stock, or have stock in transit to your dealership.

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Please return suspect stock of part number 05182535AD . See attachments for identifying suspect stock. Please return suspect parts back to your facing depot using Return Code 02, before 12 September, 2016.

10129042

Return: Lamp Assy - CHMSL& Cargo Light You have been identified as either having stock, or have stock in transit to your dealership.

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Please return all stock of follow ing part numbers:55372082AE, 55372082AD, 55372082AC, 55372082AB, 55372082AA. Replacement part number is 55372082AF w hich is in stock and available. Please return suspect parts back to your facing depot using Return Code 02, before 07 September, 2016.

10005982

NO-START, START & STALL MALFUNCTION INDICATOR LAMP ILLUMINATION, DIAGNOSTIC TROUBLE CODES (DTCS) P0508/P0509.

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*TT

Steering

5 bulletins
10017651

REVISED POWER STEERING SYSTEM BLEEDING PROCEDURES.

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*SC

10007933

POWER STEERING RETURN HOSE SEEPAGE.

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*MJ

10003546

STEERING SHUDDER. *TT

10002055

POWER STEERING FLUID COOLER HOSES MAY SPLIT AND CAUSE A LOSS OF POWER ASSIST - CUSTOMER SATISFACTION NOTIFICATION NO.

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C20. *TT

10001106

POP/TICK SOUND IN STEERING WHEEL AREA.

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*TT *MJ

Software & Calibration

3 bulletins
634272

FLASH PROGRAMMING FAILURE RECOVERY.

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*SLC

10129047

Warranty Operations Newsletter Updates from Warranty Operations

10129046

Warranty Operations Newsletter Updates from Warranty Operations

Pre-Delivery & Maintenance

2 bulletins
10229256

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.

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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

10221686

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.

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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

Suspension

2 bulletins
10016751

CREAKING/SQUAWKING SOUND FROM FRONT STRUT AREA.

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*TT

10003978

MUFFLED RATTLE SOUND FROM FRONT SUSPENSION.

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2004 VOYAGER INCLUDED. *TT

Fuel System

1 bulletin
10003419

VEHICLE WITH PROPERLY FUNCTIONING EVAPORATIVE EMISSIONS SYSTEM REPEATEDLY SETS DIAGNOSTIC TROUBLE CODE P0456 WHEN...

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CUSTOMER REGULARLY COMMUTES ON A STEEP GRADE. *TT

HVAC & Climate

1 bulletin
10002054

AIR CONDITIONER COMPRESSOR FAILURE.

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*TT