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2004 Chrysler Pt Cruiser TSBs

66 Technical Service Bulletins across 12 categories

Electrical

16 bulletins
10230298

Security Module Lock Out After Entering the PIN to Unlock The Wireless Control Module (WCM)

10223762

Security Module Lock Out After Entering the PIN to Unlock The Wireless Control Module (WCM)

10217728

Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software.

10175735

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...

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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.

10141243

Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software.

10129041

P/N CBSZR068AA: Inspect & Return: Module Kit - Occupant Restraint You have been identified as either having stock, or...

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have stock in transit to your dealership. Please return part number CBSZR068AA as per the QIR attached. Replacement part can be obtained by ordering the same part number (CBSZR068AA) Please return suspect parts back to your facing depot using Return Code 02, before 02 September, 2016.

10021684

GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.

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*KB

10021239

POWERTRAIN CONTROL MODULE INITIALIZATION.

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*KB

10013731

POWERTRAIN CONTROL MODULE INITIALIZATION.

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*SC

10012809

MOPAR ACCESSORY REMOTE STARTER INOPERATIVE DUE TO HOOD SWITCH.

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*TT

10005981

GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.

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*TT *MJ THIS BULLETIN SUPERSEDES BULLETIN 18-006-04A DATED 04/06/2004. *TT

10005354

POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL CUSTOMER SATISFACTION NOTIFICATION NO.

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C30. *TT

10003541

GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.

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2004 MODELS INCLUDED. *TT

10003520

SERVICE ACTION 03014 - POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL INSPECTION/REPAIR PROCEDURE.

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*TT

10003417

GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.

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2004 MODELS INCLUDED. *TT

10003416

GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.

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*TT

Engine

16 bulletins
10229181

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.

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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

10223602

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.

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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

10221515

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.

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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

10220489

Valve Body. These may cause over drive cycling.

10215810

This bulletin involves reprogramming the Powertrain Control Module with new software.

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The Technician may discover that P0128 - Thermostat Rationality DTC is present. This DTC is a two trip code and is matured if a significant difference exists between the PCM predicted and actual engine coolant temperature during engine warm-ups. The PCM calibration may improperly mature a P0128 DTC because the airflow across the coolant temperature sensor during colder ambient temperatures, 50 F (10 C) or below, causes the predicted coolant temperature to deviate from the actual coolant temperature.

10191460

Valve Body. These may cause over drive cycling.

10189392

MIL Illumination - DTC P1776 Solenoid Switch Valve Latched in LR Position

10188643

This bulletin involves reprogramming the Powertrain Control Module with new software.

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The Technician may discover that P0128 - Thermostat Rationality DTC is present. This DTC is a two trip code and is matured if a significant difference exists between the PCM predicted and actual engine coolant temperature during engine warm-ups. The PCM calibration may improperly mature a P0128 DTC because the airflow across the coolant temperature sensor during colder ambient temperatures, 50 F (10 C) or below, causes the predicted coolant temperature to deviate from the actual coolant temperature.

10130081

Return: Wiring Assy - Engine You have been identified as either having stock, or have stock in transit to your dealership.

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Please return stock packaged before 2016/07/31 (31 July, 2016)of follow ing part numbers:68176457AF, 68176459AF. Please return suspect parts back to your facing depot using Return Code 02, before 13 September, 2016.

10017630

FLASH: ROUGH IDLE OR IDLE FLUCTUATION WITH POWER STEERING OPERATION.

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*SC

10013774

CYLINDER HEAD BOLT RE-TORQUE PROCEDURE.

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GPOP - ISSUE REVIEW SYSTEM. *TT

10012813

TRANSMISSION GEAR RATTLE SOUND AT IDLE.

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*TT

10008426

IDLE FLUCTUATION AND OR MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION DIAGNOSTIC TROUBLE CODES P0300, P0301, P0302, P0303 OR P0304.

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*TT

10008383

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION -DIAGNOSTIC TROUBLE CODE (DTC) P1776 SOLENOID SWITCH VALVE LATCHED IN LR POSITION.

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*MJ THIS BULLETIN REPLACES 21-008-04 DATED JUNE 1, 2004. *TT

10007592

NEW SPARK PLUG FOR 2.4L ENGINE.

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*MJ

10006455

IRREGULAR ENGINE SNAPPING SOUND.

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*TT

Other

12 bulletins
10220101

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...

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awareness regarding the use of aftermarket parts.

10220097

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

10216454

82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...

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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~

10175743

Disinfectant Solution Recommended for COVID-19

10169249

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...

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awareness regarding the use of aftermarket parts.

10169245

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

10129045

CBXDP361AA Return: Spacer Kit - Visor You have been identified as either having stock, or have stock in transit to your dealership.

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Please return stock of part number CBXDP361AA. Replacement part number is CBXDP361AB w hich is in stock and available for order. Please return suspect parts back to your facing depot using Return Code 02, before 16 September, 2016.

10129008

82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...

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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~

10121832

Wiper If Mopar OE wipers are unavailable, the below alternatives can be offered instead.

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05066964A$ = WBRW0011A$ 05066973A$ = WB000019A$ or WBF00019A$ 05096134A$ = WB000027A$ or WBF00028A$ 55154762A$ = WB000013A$ 68001330A$ = WB000019A$ or WBF00019A$ 05012611A$ = WB000021A$ or WBF00021A$ 05102881A$ = WBRW0011A$

10063267

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

10013780

TRANSIT FILM REMOVAL.

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2006 CHRYSLER PT CRUISER, AND 2005-2006 RAM TRUCK *SC

10006459

ACCESSORY DRIVE BELT SQUEAKING/CHIRPING SOUND.

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*TT

Lighting

5 bulletins
629139

MOISTURE ACCUMULATION INSIDE A VENTED HEADLAMP ASSEMBLY CONDITION.

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*TT

10220099

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

10169247

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

10130080

05182535AD - Lamp Assy ?Tail Light LT You have been identified as either having stock, or have stock in transit to your dealership.

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Please return suspect stock of part number 05182535AD . See attachments for identifying suspect stock. Please return suspect parts back to your facing depot using Return Code 02, before 12 September, 2016.

10129042

Return: Lamp Assy - CHMSL& Cargo Light You have been identified as either having stock, or have stock in transit to your dealership.

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Please return all stock of follow ing part numbers:55372082AE, 55372082AD, 55372082AC, 55372082AB, 55372082AA. Replacement part number is 55372082AF w hich is in stock and available. Please return suspect parts back to your facing depot using Return Code 02, before 07 September, 2016.

Steering

5 bulletins
10017651

REVISED POWER STEERING SYSTEM BLEEDING PROCEDURES.

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*SC

10011958

POWER STEERING FLUID CONTAMINATION.

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*TT

10009785

STEERING COLUMN CLICK SOUND.

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*TT

10007587

STEERING COLUMN CLICK SOUND.

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*MJ

10006448

WHISTLING SOUND WHEN THE STEERING WHEEL IS TURNED.

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*TT

Body & Paint

3 bulletins
10130079

Inspect and Return: Trim Cover Assy - A-Pillar Rt/Lt You have been identified as either having stock, or have stock in transit to your dealership.

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Please return suspect stock of part numbers: 1ZA04DX9AE, 1ZA05DX9AE. See attachments for identifying suspect stock. Replacement part can be obtained by reordering the same part number. Please return suspect parts back to your facing depot using Return Code 02, before 12 September, 2016.

10129044

1NT30XDVAC - Inspect and Return: Panel - Instrument Panel You have been identified as either having stock, or have...

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stock in transit to your dealership. Please return suspect stock of part number 1N T30XDVAC. See attachments for identifying suspect stock. Replacement part can be obtained by reordering the same part number. Please return suspect parts back to your facing depot using Return Code 02, before 07 September, 2016.

10010493

AN INCORRECT RIGHT SIDE VIEW MIRROR WAS INSTALLED ON APPROXIMATELY 20 VEHICLES.

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CUSTOMER SATISFACTION D35 - RIGHT SIDE MIRROR GLASS REPLACEMENT. *TT

Pre-Delivery & Maintenance

2 bulletins
10229256

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.

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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

10221686

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.

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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

Software & Calibration

2 bulletins
10129047

Warranty Operations Newsletter Updates from Warranty Operations

10129046

Warranty Operations Newsletter Updates from Warranty Operations

Transmission

2 bulletins
10129043

Inspect and Return: Solenoid Module - Transmission You have been identified as either having stock, or have stock in transit to your dealership.

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Please return suspect stock of follow ing part numbers:52120000AA, 52119435AF, 05078709AB. See attachments for identifying suspect stock. Please return suspect parts back to your facing depot using Return Code 02, before 07 September, 2016.

10005978

TRANSMISSION SOLENOID REPLACEMENT.

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*TT

Air Bags & Safety

1 bulletin
10021599

PASSENGER AIR BAG DEACTIVATION.

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*KB

Suspension

1 bulletin
10010478

FRONT HUB/HALF SHAFT CLICK/POP SOUND.

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*TT

Fuel System

1 bulletin
10006003

AN INCORRECT VEHICLE EMISSION CONTROL INFORMATION (VECI) LABEL WAS INADVERTENTLY INSTALLED.

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VECI LABEL REPLACEMENT. *TT