2003 Chrysler Pt Cruiser TSBs
74 Technical Service Bulletins across 12 categories
Categories
Engine
22 bulletinsPart Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Valve Body. These may cause over drive cycling.
Valve Body. These may cause over drive cycling.
MIL Illumination - DTC P1776 Solenoid Switch Valve Latched in LR Position
Return: Wiring Assy - Engine You have been identified as either having stock, or have stock in transit to your dealership.
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Please return stock packaged before 2016/07/31 (31 July, 2016)of follow ing part numbers:68176457AF, 68176459AF. Please return suspect parts back to your facing depot using Return Code 02, before 13 September, 2016.
FLASH: ROUGH IDLE OR IDLE FLUCTUATION WITH POWER STEERING OPERATION.
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*SC
TRANSMISSION GEAR RATTLE SOUND AT IDLE.
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*TT
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION -DIAGNOSTIC TROUBLE CODE (DTC) P1776 SOLENOID SWITCH VALVE LATCHED IN LR POSITION.
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*MJ THIS BULLETIN REPLACES 21-008-04 DATED JUNE 1, 2004. *TT
FLASH: ENGINE SAG OR ROUGH IDLE OR VEICHLE SURGE AT ENGINE SPEEDS AROUND 3000 RPM.
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*MJ
NEW SPARK PLUG FOR 2.4L ENGINE.
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*MJ
IRREGULAR ENGINE SNAPPING SOUND.
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*TT
ENGINE HESITATION, LOSS OF BOOST, SCREECHING SOUND FROM TURBO, DIAGNOSTIC TROUBLE CODE (DTC) P0234.
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*TT
REPROGRAMMING OF THE ENGINE CONTROLLER (NGC) IN ORDER TO AVOID AND/OR CORRECT ENGINE OVERHEATING.
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*TT
ENGINE NO START (ENGINE WILL START IMMEDIATELY AFTER CYCLING THE IGNITION KEY), MALFUNCTION INDICATOR LAMP ILLUMINATION...
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WITH FALSE DIAGNOSTIC TROUBLE CODES (DTC) P0016, P0116, P0335, P0339, P0340, P0462, P0498, P0499, P0522, P0622, P1604, P1681, P1686, P1698. *TT
ENGINE OVERHEAT. *TT
SLIGHT ENGINE MIS-FIRE ABOVE 5200 RPM.
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*TT
ENGINE OVERHEATING. TURBO MODEL.
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*TT
ERRONEOUS DIAGNOSTIC TROUBLE CODE (DTC) P0137 AND P0339/COLD START ENGINE PERFORMANCE, TURBO EQUIPPED.
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*TT
ENGINE NO START (ENGINE WILL START IMMEDIATELY AFTER CYCLING THE IGNITION KEY), MALFUNCTION INDICATOR LAMP ILLUMINATION...
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WITH FALSE DIAGNOSTIC TROUBLE CODES (DTC) P0016, P0335, P0339, P0340, P0462, P0498, P0499. *TT
ENGINE NO START (ENGINE WILL START IMMEDIATELY AFTER CYCLING THE IGNITION KEY), MALFUNCTION INDICATOR LAMP (MIL)...
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ILLUMINATION WITH DIAGNOSTIC TROUBLE CODE (DTC) P0016, P0335, P0339, P0340, P0462, P0498, P0499, P0522, P0622, P1604, P1681, P1686. *TT
Other
11 bulletinsUse of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...
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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
Disinfectant Solution Recommended for COVID-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
CBXDP361AA Return: Spacer Kit - Visor You have been identified as either having stock, or have stock in transit to your dealership.
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Please return stock of part number CBXDP361AA. Replacement part number is CBXDP361AB w hich is in stock and available for order. Please return suspect parts back to your facing depot using Return Code 02, before 16 September, 2016.
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...
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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
Wiper If Mopar OE wipers are unavailable, the below alternatives can be offered instead.
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05066964A$ = WBRW0011A$ 05066973A$ = WB000019A$ or WBF00019A$ 05096134A$ = WB000027A$ or WBF00028A$ 55154762A$ = WB000013A$ 68001330A$ = WB000019A$ or WBF00019A$ 05012611A$ = WB000021A$ or WBF00021A$ 05102881A$ = WBRW0011A$
TRANSIT FILM REMOVAL.
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2006 CHRYSLER PT CRUISER, AND 2005-2006 RAM TRUCK *SC
ACCESSORY DRIVE BELT SQUEAKING/CHIRPING SOUND.
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*TT
Electrical
9 bulletinsCharging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...
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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
P/N CBSZR068AA: Inspect & Return: Module Kit - Occupant Restraint You have been identified as either having stock, or...
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have stock in transit to your dealership. Please return part number CBSZR068AA as per the QIR attached. Replacement part can be obtained by ordering the same part number (CBSZR068AA) Please return suspect parts back to your facing depot using Return Code 02, before 02 September, 2016.
Flash: Powertrain Diagnostic And System Enhancements (X70 Warranty Extension) This bulletin involves reprogramming the...
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Powertrain Control Module (PCM) with the latest available software. The following software enhancement is available: Prevent Catalyst Monitor From Clearing OBD Readiness.
(X70) Reprogram Powertrain Control Module (PCM) - 2003 Chrysler PT Cruiser (PT)
POWERTRAIN CONTROL MODULE INITIALIZATION.
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*KB
POWERTRAIN CONTROL MODULE INITIALIZATION.
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*SC
POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL CUSTOMER SATISFACTION NOTIFICATION NO.
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C30. *TT
SERVICE ACTION 03014 - POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL INSPECTION/REPAIR PROCEDURE.
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*TT
COMPUTER DRIVER CHIP THAT COULD FAIL.
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REPLACE POWERTRAIN CONTROL MODULE. *TT
Lighting
7 bulletinsMOISTURE ACCUMULATION INSIDE A VENTED HEADLAMP ASSEMBLY CONDITION.
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*TT
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
05182535AD - Lamp Assy ?Tail Light LT You have been identified as either having stock, or have stock in transit to your dealership.
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Please return suspect stock of part number 05182535AD . See attachments for identifying suspect stock. Please return suspect parts back to your facing depot using Return Code 02, before 12 September, 2016.
Return: Lamp Assy - CHMSL& Cargo Light You have been identified as either having stock, or have stock in transit to your dealership.
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Please return all stock of follow ing part numbers:55372082AE, 55372082AD, 55372082AC, 55372082AB, 55372082AA. Replacement part number is 55372082AF w hich is in stock and available. Please return suspect parts back to your facing depot using Return Code 02, before 07 September, 2016.
MALFUNCTION INDICATOR LAMP ILLUMINATION (MIL), ERRONEOUS DIAGNOSTIC TROUBLE CODES (DTC).
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*TT
INTERIOR/EXTERIOR LAMPS FLICKER.
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*TT
Transmission
7 bulletinsInspect and Return: Solenoid Module - Transmission You have been identified as either having stock, or have stock in transit to your dealership.
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Please return suspect stock of follow ing part numbers:52120000AA, 52119435AF, 05078709AB. See attachments for identifying suspect stock. Please return suspect parts back to your facing depot using Return Code 02, before 07 September, 2016.
DELAYED OR TEMPORARY LOSS OF TRANSMISSION ENGAGEMENT AFTER INITIAL START UP ON VARIOUS MODELS INCLUDING THE 2004...
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PACIFICA, SEBRING CONVERTIBLE, SEBRING SEDAN, INTREPID AND 2003 SX2.0. *TT
TRANSMISSION HARSH 4-3 DOWNSHIFT.
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*TT
TRANSMISSION HARSH 4-3 DOWNSHIFT ON VARIOUS MODELS INCLUDING THE 2004 PACIFICA, SEBRING, INTREPID AND 2003 SX2.0.
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*TT
DELAYED OR TEMPORARY LOSS OF TRANSMISSION ENGAGEMENT AFTER INITIAL START UP ON VARIOUS MODELS INCLUDING THE 2004...
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PACIFICA, SEBRING CONVERTIBLE, SEBRING SEDAN, INTREPID AND 2003 SX2.0. *TT *MJ
MALFUNCTION INDICATOR LAMP ILLUMINATION / TRANSMISSION LIMP-IN CONDITION.
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*TT
DELAYED TRANSAXLE ENGAGEMENT AFTER INITIAL START UP.
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*TT
Steering
5 bulletinsREVISED POWER STEERING SYSTEM BLEEDING PROCEDURES.
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*SC
STEERING COLUMN CLICK SOUND.
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*TT
STEERING COLUMN CLICK SOUND.
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*MJ
WHISTLING SOUND WHEN THE STEERING WHEEL IS TURNED.
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*TT
LOWER STEERING COLUMN CLICK SOUND.
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*TT
Software & Calibration
3 bulletinsFLASH PROGRAMMING FAILURE RECOVERY.
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*SLC
Warranty Operations Newsletter Updates from Warranty Operations
Warranty Operations Newsletter Updates from Warranty Operations
Body & Paint
3 bulletinsInspect and Return: Trim Cover Assy - A-Pillar Rt/Lt You have been identified as either having stock, or have stock in transit to your dealership.
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Please return suspect stock of part numbers: 1ZA04DX9AE, 1ZA05DX9AE. See attachments for identifying suspect stock. Replacement part can be obtained by reordering the same part number. Please return suspect parts back to your facing depot using Return Code 02, before 12 September, 2016.
1NT30XDVAC - Inspect and Return: Panel - Instrument Panel You have been identified as either having stock, or have...
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stock in transit to your dealership. Please return suspect stock of part number 1N T30XDVAC. See attachments for identifying suspect stock. Replacement part can be obtained by reordering the same part number. Please return suspect parts back to your facing depot using Return Code 02, before 07 September, 2016.
THERE MAY BE WASHER FLUID LEAKING FROM THE LIFTGATE WINDOW WASHER NOZZLE.
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*TT
Pre-Delivery & Maintenance
2 bulletinsKEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
Air Bags & Safety
2 bulletinsPASSENGER AIR BAG DEACTIVATION.
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*KB
SEAT BELT CINCH BAR SERVICE FOR VARIOUS MODELS INCLUDING 2004 MODELS.
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*TT
Suspension
2 bulletinsFRONT HUB/HALF SHAFT CLICK/POP SOUND.
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*TT
REAR STABILIZER BAR TECHNICAL INFORMATION.
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*TT
Tires & Wheels
1 bulletinCHROME WHEEL CARE. *SLC