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2005 Chrysler Pacifica TSBs

92 Technical Service Bulletins across 13 categories

Engine

22 bulletins
10229181

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.

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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

10229178

Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications.

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To prevent mix matching valve bodies and solenoid packs the connectors are color coded.~ Valve bodies with a white connector can be used on 2010, 2009, 2008..., model years. Valve bodies with a gray connector can only be used on 2011, 2012, 2013..., model years.~ Solenoid packs with a white connector are used with 2010, 2009, 2008..., model years. Solenoid packs with a gray connector are used with 2011, 2012, 2013..., model years.

10223602

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.

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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

10223599

Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications.

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To prevent mix matching valve bodies and solenoid packs the connectors are color coded.~ Valve bodies with a white connector can be used on 2010, 2009, 2008..., model years. Valve bodies with a gray connector can only be used on 2011, 2012, 2013..., model years.~ Solenoid packs with a white connector are used with 2010, 2009, 2008..., model years. Solenoid packs with a gray connector are used with 2011, 2012, 2013..., model years.

10221515

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.

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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

10221512

Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications.

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To prevent mix matching valve bodies and solenoid packs the connectors are color coded.~ Valve bodies with a white connector can be used on 2010, 2009, 2008..., model years. Valve bodies with a gray connector can only be used on 2011, 2012, 2013..., model years.~ Solenoid packs with a white connector are used with 2010, 2009, 2008..., model years. Solenoid packs with a gray connector are used with 2011, 2012, 2013..., model years.

10221097

Transmission Kit with Torque Converter 1.

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All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage. Vehicles built prior to 10/23/2015 requires Service Kit PN 68461214AA; includes Transmission Isolator PN 68264483AA, and Adaptation Bracket 68264479AA and Fastener Service Kit PN 68329056AA Vehicles built after on or after 10/23/2015 will require only the Fastener Service Kit PN 68329056AA. 2. All 3.6L/62TE equipped vehicles. If the vehicle you are repairing has a crack in the flex plate or failed pump bushing inspect and confirm that both (2) dowel pins are present in the engine block, which align the transmission center line to the crank shaft centerline and visually inspect the dowel alignment holes in the transmission case. If the holes are damaged or elongated the transmission should be replaced to prevent further damage to the transmission/flexplate or pump bushing due to the inability to properly align the engine to the transmission during the repair. 3. All 62TE equipped vehicles. If pump bushing is scored or damaged and the dowel pin alignment holes are ok, replace the pump assembly as opposed to complete transmission. 4. All 62TE equipped vehicles. If vehicle is jerking/slipping with MIL code(s) P0740 or P2764, check TCC Solenoid operation. If TCC Solenoid is ok, the codes are indicative of a torque converter failure. Replace the torque converter.

10220840

Transmission Kit with Torque Converter 1.

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All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage. Vehicles built prior to 10/23/2015 requires Service Kit PN 68461214AA; includes Transmission Isolator PN 68264483AA, and Adaptation Bracket 68264479AA and Fastener Service Kit PN 68329056AA Vehicles built after on or after 10/23/2015 will require only the Fastener Service Kit PN 68329056AA. 2. All 3.6L/62TE equipped vehicles. If the vehicle you are repairing has a crack in the flex plate or failed pump bushing inspect and confirm that both (2) dowel pins are present in the engine block, which align the transmission center line to the crank shaft centerline and visually inspect the dowel alignment holes in the transmission case. If the holes are damaged or elongated the transmission should be replaced to prevent further damage to the transmission/flexplate or pump bushing due to the inability to properly align the engine to the transmission during the repair. 3. All 62TE equipped vehicles. If pump bushing is scored or damaged and the dowel pin alignment holes are ok, replace the pump assembly as opposed to complete transmission. 4. All 62TE equipped vehicles. If vehicle is jerking/slipping with MIL code(s) P0740 or P2764, check TCC Solenoid operation. If TCC Solenoid is ok, the codes are indicative of a torque converter failure. Replace the torque converter.

10220489

Valve Body. These may cause over drive cycling.

10191460

Valve Body. These may cause over drive cycling.

10189392

MIL Illumination - DTC P1776 Solenoid Switch Valve Latched in LR Position

10130081

Return: Wiring Assy - Engine You have been identified as either having stock, or have stock in transit to your dealership.

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Please return stock packaged before 2016/07/31 (31 July, 2016)of follow ing part numbers:68176457AF, 68176459AF. Please return suspect parts back to your facing depot using Return Code 02, before 13 September, 2016.

10121927

NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar...

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(M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA).~

10045080

CHRSYLER: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.

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INFORMATION REGARDING INSPECTION AND REPLACEMENT OF FRONT ENGINE CRADLE SHOWS EVIDENCE OF VIBRATION AND/OR SHAKING WHILE DRIVING DUE TO CORROSION OF FRONT ENGINE CRADLE. *PE

10044109

CHRYSLER: THE CUSTOMER MAY EXPERIENCE A VEHICLE VIBRATION AND/OR SHAKE.

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THIS BULLETIN INVOLVES INSPECTING THE ENGINE CRADLE FOR PERFORATION AND IF NECESSARY REPLACE. *JS

10021668

CLEANING PROCEDURE FOR THE MECHANICAL THROTTLE BODY.

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*KB

10019741

FLASH-I/M TESTING-REVISED ENGINE RPM LIMITS TO PERFORM A TWO SPEED IDLE (TSI) TEST.

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*AK

10018982

FLASH - ENGINE ROUGHNESS OR IDLE FLUCTUATION.

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*TT

10018981

MULTIPLE CYLINDER MISFIRE OR ROUGH IDLE.

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*TT

10013989

P0508 AND P0509 DIAGNOSTIC TEST CALLOUT THE INCORRECT CIRCUIT IDS FOR IAC RETURN CIRCUIT AND IAC MOTOR CONTROL CIRCUIT.

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*EH

10009773

GASOLINE ENGINE OIL QUALITY AND VISCOSITY GRADES.

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*TT

10008383

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION -DIAGNOSTIC TROUBLE CODE (DTC) P1776 SOLENOID SWITCH VALVE LATCHED IN LR POSITION.

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*MJ THIS BULLETIN REPLACES 21-008-04 DATED JUNE 1, 2004. *TT

Electrical

17 bulletins
10217728

Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software.

10175735

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...

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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.

10141243

Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software.

10129041

P/N CBSZR068AA: Inspect & Return: Module Kit - Occupant Restraint You have been identified as either having stock, or...

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have stock in transit to your dealership. Please return part number CBSZR068AA as per the QIR attached. Replacement part can be obtained by ordering the same part number (CBSZR068AA) Please return suspect parts back to your facing depot using Return Code 02, before 02 September, 2016.

10022179

WHEEL SPEED SENSOR SERVICE.

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*KB

10021684

GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.

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*KB

10021239

POWERTRAIN CONTROL MODULE INITIALIZATION.

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*KB

10016603

AIR CONDITIONING (A/C) COOLING COIL ODOR.

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*TT

10013793

RAPID RESPONSE TRANSMITTAL#05-005.

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MALFUNCTION INDICATOR LAMP ILLUMINATION DIAGNOSTIC TROUBLE CODES (DTC) P0135 - O2 SENSOR 1/1 HEATER PERFORMANCE. *SC

10013731

POWERTRAIN CONTROL MODULE INITIALIZATION.

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*SC

10013701

AIRBAG CONTROL AND OR OCCUPANT CLASSIFICATION MODULE SERVICE.

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2005 CHRYSLER VOYAGER. *SC

10012812

MIL ILLUMINATION DIAGNOSTIC TROUBLE CODES (DTC) P0135 - O2 SENSOR 1/1 HEATER PERFORMANCE.

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*TT

10012809

MOPAR ACCESSORY REMOTE STARTER INOPERATIVE DUE TO HOOD SWITCH.

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*TT

10012803

1/1 O2 SENSOR USAGE. *TT

10009793

MALFUNCTION INDICATOR LAMP ILLUMINATION DIAGNOSTIC TROUBLE CODE (DTC) P2066 FUEL LEVEL SENSOR.

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*TT

10009792

NEW HEATED SEAT CONTROL MODULE AVAILABLE FOR SERVICE.

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*TT

10005981

GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.

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*TT *MJ THIS BULLETIN SUPERSEDES BULLETIN 18-006-04A DATED 04/06/2004. *TT

Other

16 bulletins
10220101

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...

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awareness regarding the use of aftermarket parts.

10220097

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

10216454

82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...

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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~

10175743

Disinfectant Solution Recommended for COVID-19

10169249

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...

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awareness regarding the use of aftermarket parts.

10169245

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

10129045

CBXDP361AA Return: Spacer Kit - Visor You have been identified as either having stock, or have stock in transit to your dealership.

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Please return stock of part number CBXDP361AA. Replacement part number is CBXDP361AB w hich is in stock and available for order. Please return suspect parts back to your facing depot using Return Code 02, before 16 September, 2016.

10129008

82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...

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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~

10121832

Wiper If Mopar OE wipers are unavailable, the below alternatives can be offered instead.

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05066964A$ = WBRW0011A$ 05066973A$ = WB000019A$ or WBF00019A$ 05096134A$ = WB000027A$ or WBF00028A$ 55154762A$ = WB000013A$ 68001330A$ = WB000019A$ or WBF00019A$ 05012611A$ = WB000021A$ or WBF00021A$ 05102881A$ = WBRW0011A$

10018578

SECOND ROW BENCH SEAT LATCH WILL NOT RELEASE.

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*AK

10016023

FRONT POWER AND/OR MEMORY SEAT INOPERATIVE.

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*TT

10015984

RADIATOR HOSE REPLACEMENT.

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2005 CHRYSLER-CS. *SC

10011948

ACCESSORY DRIVE BELT SQUEAKING/CHIRPING SOUND.

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RAPID RESPONSE TRANSMITTAL #04-028. *TT

10011937

POWER TRANSFER UNIT (PTU) CLICK/POP SOUND.

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*TT

10010501

WATER IN PASSENGER COMPARTMENT.

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*TT

10005991

ACCESSORY DRIVE BELT SQUEAKING/CHIRPING SOUND.

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*TT *MJ THIS BULLETIN SUPERSEDES PREVIOUS BULLETIN DATED 05/25/04. *TT

Body & Paint

12 bulletins
10219706

Magnesium Inner Liftgate Repair And Appearance Characteristics

10209577

Magnesium Inner Liftgate Repair And Appearance Characteristics

10140239

Magnesium Inner Liftgate Repair And Appearance Characteristics This bulletin involves discussing magnesium inner...

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liftgate repair warnings and appearance characteristics.

10130079

Inspect and Return: Trim Cover Assy - A-Pillar Rt/Lt You have been identified as either having stock, or have stock in transit to your dealership.

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Please return suspect stock of part numbers: 1ZA04DX9AE, 1ZA05DX9AE. See attachments for identifying suspect stock. Replacement part can be obtained by reordering the same part number. Please return suspect parts back to your facing depot using Return Code 02, before 12 September, 2016.

10129044

1NT30XDVAC - Inspect and Return: Panel - Instrument Panel You have been identified as either having stock, or have...

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stock in transit to your dealership. Please return suspect stock of part number 1N T30XDVAC. See attachments for identifying suspect stock. Replacement part can be obtained by reordering the same part number. Please return suspect parts back to your facing depot using Return Code 02, before 07 September, 2016.

10015803

FRONT DOOR GLASS SERVICE PROCEDURE REVISION.

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*TT

10015799

FRONT DOOR GLASS BINDS, STICKS, AND/OR WILL NOT MOVE DUE TO THE FRONT DOOR BELT INNER WEATHERSTRIP.

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*TT

10013794

DIP OR SAG IN THE CENTER OF THE INSTRUMENT PANEL (IP) *SC

10011924

INOPERATIVE DRIVER DOOR SWITCHES.

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*TT

10008746

REAR AXLE SEAL WEEPAGE DIAGNOSIS.

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*MJ

10006965

PASSENGER COMPARTMENT FLOOR WATER LEAK.

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*TT THIS BULLETIN SUPERSEDES BULLETIN 23-010-04 DATED 04-29-04. *TT

10002051

FRONT SPLASH SHIELD TO FENDER RATTLE SOUND.

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*TT THIS BULLETIN SUPERSEDES BULLETIN 23-017-03, DATED 06/13/2003. *TT

Software & Calibration

5 bulletins
10129047

Warranty Operations Newsletter Updates from Warranty Operations

10129046

Warranty Operations Newsletter Updates from Warranty Operations

10019752

FLASH-NO START OR HARD START.

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*AK

10018979

FLASH - NO START OR HARD START.

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*TT

10015797

FLASH: FRONT HEATED SEATS DO NOT GET WARM ENOUGH.

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*TT

Lighting

4 bulletins
10220099

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

10169247

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

10130080

05182535AD - Lamp Assy ?Tail Light LT You have been identified as either having stock, or have stock in transit to your dealership.

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Please return suspect stock of part number 05182535AD . See attachments for identifying suspect stock. Please return suspect parts back to your facing depot using Return Code 02, before 12 September, 2016.

10129042

Return: Lamp Assy - CHMSL& Cargo Light You have been identified as either having stock, or have stock in transit to your dealership.

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Please return all stock of follow ing part numbers:55372082AE, 55372082AD, 55372082AC, 55372082AB, 55372082AA. Replacement part number is 55372082AF w hich is in stock and available. Please return suspect parts back to your facing depot using Return Code 02, before 07 September, 2016.

Steering

4 bulletins
10017651

REVISED POWER STEERING SYSTEM BLEEDING PROCEDURES.

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*SC

10012256

THE STEERING WHEEL TILT MECHANISM IS INOPERATIVE.

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*TT

10011958

POWER STEERING FLUID CONTAMINATION.

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*TT

10010516

IN AND OUT MOVEMENT IN STEERING COLUMN.

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*EH

Suspension

4 bulletins
10016751

CREAKING/SQUAWKING SOUND FROM FRONT STRUT AREA.

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*TT

10011944

POPPING/CLICKING/SNAPPING SOUND IN FRONT END.

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FRONT HALF SHAFT AND FRONT HUB ASSEMBLY. GPOP - ISSUE REVIEW SYSTEM. *TT

10010533

LOW SPEED RATTLE/CLUNK SOUND FROM FRONT SUSPENSION.

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*EH

10008424

SUSPENSION/TOWING/LIFTING DAMAGE.

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*TT

Pre-Delivery & Maintenance

2 bulletins
10229256

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.

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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

10221686

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.

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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

Transmission

2 bulletins
10129043

Inspect and Return: Solenoid Module - Transmission You have been identified as either having stock, or have stock in transit to your dealership.

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Please return suspect stock of follow ing part numbers:52120000AA, 52119435AF, 05078709AB. See attachments for identifying suspect stock. Please return suspect parts back to your facing depot using Return Code 02, before 07 September, 2016.

10021132

FRONT END NOISE MAY BE HEARD.

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PRE-DELIVERY SHIFT QUALITY, TIRE PRESSURE SENSOR DIAGNOSTIC TOOL INFORMATION, AND GLASS REPLACEMENT. *KB

Tires & Wheels

2 bulletins
10021247

TIRE PRESSURE MONITOR SYSTEM INFORMATION.

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*KB

10018985

TIRE PRESSURE MONITOR - SYSTEM INFORMATION.

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*TT

Air Bags & Safety

1 bulletin
10136932

Part Description: Seat Belt - Retaining Button Kits.

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Issue Description: Do not replace the entire seat belt if the seat belt web stop button is missing or damaged.~Belt Web Button:~ 1D1 - Light Graystone - 05093280AB Belt Web Button~1D5 - Medium Slate Gray - 05093280AB Belt Web Button~1DA - Pastel Slate Gray - 05093280AB Belt Web Button~1J3 - Medium Khaki - 05093283AB Belt Web Button~ZJ3 - Medium Khaki - 05093283AB Belt Web Button~1L2 - Light Natural Beige - 05114207AA Belt Web Button~BD1 - Light Graystone - 05093280AB Belt Web Button~ BD5 - Medium Slate Grey - 05093280AB Belt Web Button~ BDA - Pastel Slate Gray - 05093280AB Belt Web Button~ ZP7 - Deep Seamist Green - 05093280AB Belt Web Button~ 5JB571D1A$, 5JB571D5A$, 5JB571J3A$, 5JX141D1A$, 5JX141D5A$, 5JX141DVA$, 5JX141J3A$, 5JX14ZJ3A$, 1EY841D1A$, 1EY841D5A$, 1EY841J3A$, 1EY851D1A$, EY851D5A$, 1EY851J3A$ use the following mini Belt Web Buttons:~1D1 - Light Graystone - 05093285AB Mini Belt Web Button~1D5 - Medium Slate Gray - 05093285AB Mini Belt Web Button~1DV - Slate Gray - 05093285AB Mini Belt Web Button~1J3 - Medium Khaki - 05093286AB Mini Belt Web Button~ZJ3 - Medium Khaki - 05093286AB Mini Belt Web Button~ Position the button as originally installed, or use the opposite side as reference.~ Web Button Location CS:~Front Driver O/B: 690 +/- 10 mm~Front Passenger O/B: 435 +/- 10 mm~Rear O/B: 435 +/- 10 mm~Rear Center: 290 +/- 10 mm~Rear Center Mini: 854 +/- 10 mm~ Web Button Location RG/RS SWB:~Front O/B: 550 +/- 6 mm~2nd Row O/B: 558 +/- 6 mm~ 3rd Row O/B: 584 +/- 6 mm~Web Button Location RG/RS LWB:~Front O/B: 550 +/- 6 mm~ 2nd Row O/B: 518 +/- 6 mm (Exception 52029368A$, 04680197A$: 690 +/- 6 mm)~ 3rd Row O/B: 585 +/- 6 mm (Exception 1CK35BD1A$, 1CK35BD5A$, 1CK35ZJ3A$, 52029369A$, 52029370A$: 434 +/-6 mm)~ Apply a small dot of Bond-All Gel, p/n 04467709, around the backside hole of the female button. Press the female button over the post of the male that is sticking through the rearwar

Fuel System

1 bulletin
10019243

LOOSE FUEL CAP MESSAGE OR MALFUNCTION INDICATOR LAMP ILLUMINATION FOR DIAGNOSTIC TROUBLE CODE P0457 - EVAP SYSTEM - LOOSE FUEL CAP.

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*TT