2004 Chrysler Pacifica TSBs
107 Technical Service Bulletins across 12 categories
Categories
Electrical
23 bulletinsSecurity Module Lock Out After Entering the PIN to Unlock The Wireless Control Module (WCM)
Security Module Lock Out After Entering the PIN to Unlock The Wireless Control Module (WCM)
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software.
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...
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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software.
P/N CBSZR068AA: Inspect & Return: Module Kit - Occupant Restraint You have been identified as either having stock, or...
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have stock in transit to your dealership. Please return part number CBSZR068AA as per the QIR attached. Replacement part can be obtained by ordering the same part number (CBSZR068AA) Please return suspect parts back to your facing depot using Return Code 02, before 02 September, 2016.
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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*KB
POWERTRAIN CONTROL MODULE INITIALIZATION.
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*KB
AIR CONDITIONING (A/C) COOLING COIL ODOR.
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*TT
POWERTRAIN CONTROL MODULE INITIALIZATION.
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*SC
MOPAR ACCESSORY REMOTE STARTER INOPERATIVE DUE TO HOOD SWITCH.
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*TT
CUSTOMER SATISFACTION NOTIFICATION D39.
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SEAT CONTROL MODULE AND DRIVER'S DOOR HANDLE. *TT
MALFUNCTION INDICATOR LAMP ILLUMINATION DIAGNOSTIC TROUBLE CODE (DTC) P2066 FUEL LEVEL SENSOR.
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*TT
NEW HEATED SEAT CONTROL MODULE AVAILABLE FOR SERVICE.
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GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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*TT *MJ THIS BULLETIN SUPERSEDES BULLETIN 18-006-04A DATED 04/06/2004. *TT
POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL CUSTOMER SATISFACTION NOTIFICATION NO.
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C30. *TT
INCORRECT TIRE PRESSURE VALUES IN HE SENTRY KEY ELECTRONIC ENTRY MODULE (SKREEM).
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RAPID RESPONSE TRANSMITTAL AND SERVICE ACTION. *TT
REMOVING THE PROPELLER SHAFT DURING REAR HALFSHAFT AND DRIVELINE MODULE REMOVAL AND INSTALLATION PROCEDURES.
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GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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2004 MODELS INCLUDED. *TT
SERVICE ACTION 03014 - POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL INSPECTION/REPAIR PROCEDURE.
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GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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2004 MODELS INCLUDED. *TT
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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*TT
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.
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*TT
Engine
19 bulletinsPart Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Valve Body. These may cause over drive cycling.
Valve Body. These may cause over drive cycling.
MIL Illumination - DTC P1776 Solenoid Switch Valve Latched in LR Position
Return: Wiring Assy - Engine You have been identified as either having stock, or have stock in transit to your dealership.
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Please return stock packaged before 2016/07/31 (31 July, 2016)of follow ing part numbers:68176457AF, 68176459AF. Please return suspect parts back to your facing depot using Return Code 02, before 13 September, 2016.
CHRSYLER: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.
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INFORMATION REGARDING INSPECTION AND REPLACEMENT OF FRONT ENGINE CRADLE SHOWS EVIDENCE OF VIBRATION AND/OR SHAKING WHILE DRIVING DUE TO CORROSION OF FRONT ENGINE CRADLE. *PE
CHRYSLER: THE CUSTOMER MAY EXPERIENCE A VEHICLE VIBRATION AND/OR SHAKE.
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THIS BULLETIN INVOLVES INSPECTING THE ENGINE CRADLE FOR PERFORATION AND IF NECESSARY REPLACE. *JS
CLEANING PROCEDURE FOR THE MECHANICAL THROTTLE BODY.
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*KB
MULTIPLE CYLINDER MISFIRE OR ROUGH IDLE.
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*TT
P0508 AND P0509 DIAGNOSTIC TEST CALLOUT THE INCORRECT CIRCUIT IDS FOR IAC RETURN CIRCUIT AND IAC MOTOR CONTROL CIRCUIT.
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*EH
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION -DIAGNOSTIC TROUBLE CODE (DTC) P1776 SOLENOID SWITCH VALVE LATCHED IN LR POSITION.
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*MJ THIS BULLETIN REPLACES 21-008-04 DATED JUNE 1, 2004. *TT
ENGINE STUMBLE/MISFIRE - MALFUNCTION INDICATOR LAMP ILLUMINATION.
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*MJ
ENGINE OIL FILLER NECK ASSEMBLY.
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*TT
SHORT DURATION COLD ENGINE START-UP TICKING LIKE SOUND.
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THIS BULLETIN APPLIES TO VEHICLES BUILT PRIOR TO MARCH 31, 2003. *MN
SHORT DURATION COLD ENGINE START-UP TICKING LIKE SOUND.
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*TT
KNOCKING SOUND FROM LOWER STEERING COLUMN.
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*TT
ENGINE NO START (ENGINE WILL START IMMEDIATELY AFTER CYCLING THE IGNITION KEY), MALFUNCTION INDICATOR LAMP ILLUMINATION...
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WITH FALSE DIAGNOSTIC TROUBLE CODES (DTC) P0016, P0116, P0335, P0339, P0340, P0462, P0498, P0499, P0522, P0622, P1604, P1681, P1686, P1698. *TT
Other
18 bulletinsUse of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...
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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
Disinfectant Solution Recommended for COVID-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
CBXDP361AA Return: Spacer Kit - Visor You have been identified as either having stock, or have stock in transit to your dealership.
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Please return stock of part number CBXDP361AA. Replacement part number is CBXDP361AB w hich is in stock and available for order. Please return suspect parts back to your facing depot using Return Code 02, before 16 September, 2016.
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...
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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
Wiper If Mopar OE wipers are unavailable, the below alternatives can be offered instead.
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05066964A$ = WBRW0011A$ 05066973A$ = WB000019A$ or WBF00019A$ 05096134A$ = WB000027A$ or WBF00028A$ 55154762A$ = WB000013A$ 68001330A$ = WB000019A$ or WBF00019A$ 05012611A$ = WB000021A$ or WBF00021A$ 05102881A$ = WBRW0011A$
FRONT POWER AND/OR MEMORY SEAT INOPERATIVE.
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*TT
ACCESSORY DRIVE BELT SQUEAKING/CHIRPING SOUND.
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RAPID RESPONSE TRANSMITTAL #04-028. *TT
POWER TRANSFER UNIT (PTU) CLICK/POP SOUND.
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*TT
WATER IN PASSENGER COMPARTMENT.
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*TT
HEAD PHONE RECEPTION.
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*MJ
ARIBAG/HORN CONCERNS.
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*TT
THE SHIELD SPLASH ACCESSORY DRIVE CAN BREAK, RUPTURE OR TEAR OFF OF VEHICLE.
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*TT
ACCESSORY DRIVE BELT SQUEAKING/CHIRPING SOUND.
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*TT *MJ THIS BULLETIN SUPERSEDES PREVIOUS BULLETIN DATED 05/25/04. *TT
VEHICLE VIBRATION/SHAKE AT HIGHWAY SPEEDS.
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*TT
Body & Paint
13 bulletinsMagnesium Inner Liftgate Repair And Appearance Characteristics
Magnesium Inner Liftgate Repair And Appearance Characteristics
Magnesium Inner Liftgate Repair And Appearance Characteristics This bulletin involves discussing magnesium inner...
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liftgate repair warnings and appearance characteristics.
Inspect and Return: Trim Cover Assy - A-Pillar Rt/Lt You have been identified as either having stock, or have stock in transit to your dealership.
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Please return suspect stock of part numbers: 1ZA04DX9AE, 1ZA05DX9AE. See attachments for identifying suspect stock. Replacement part can be obtained by reordering the same part number. Please return suspect parts back to your facing depot using Return Code 02, before 12 September, 2016.
1NT30XDVAC - Inspect and Return: Panel - Instrument Panel You have been identified as either having stock, or have...
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stock in transit to your dealership. Please return suspect stock of part number 1N T30XDVAC. See attachments for identifying suspect stock. Replacement part can be obtained by reordering the same part number. Please return suspect parts back to your facing depot using Return Code 02, before 07 September, 2016.
FRONT DOOR GLASS SERVICE PROCEDURE REVISION.
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*TT
DIP OR SAG IN THE CENTER OF THE INSTRUMENT PANEL (IP) *SC
INOPERATIVE DRIVER DOOR SWITCHES.
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*TT
REAR AXLE SEAL WEEPAGE DIAGNOSIS.
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*MJ
PASSENGER COMPARTMENT FLOOR WATER LEAK.
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*TT THIS BULLETIN SUPERSEDES BULLETIN 23-010-04 DATED 04-29-04. *TT
HOLE IN FRONT SEAT BACK PANEL.
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*TT
FRONT OR REAR DOOR BELT MOLDING MISALIGNMENT.
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*TT
FRONT SPLASH SHIELD TO FENDER RATTLE SOUND.
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*TT THIS BULLETIN SUPERSEDES BULLETIN 23-017-03, DATED 06/13/2003. *TT
Transmission
8 bulletinsInspect and Return: Solenoid Module - Transmission You have been identified as either having stock, or have stock in transit to your dealership.
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Please return suspect stock of follow ing part numbers:52120000AA, 52119435AF, 05078709AB. See attachments for identifying suspect stock. Please return suspect parts back to your facing depot using Return Code 02, before 07 September, 2016.
FRONT END NOISE MAY BE HEARD.
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PRE-DELIVERY SHIFT QUALITY, TIRE PRESSURE SENSOR DIAGNOSTIC TOOL INFORMATION, AND GLASS REPLACEMENT. *KB
TRANSMISSION SOLENOID REPLACEMENT.
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*TT
POPPING/CLICKING/SNAPPING SOUND IN THE FRONT END MOST PREVALENT DURING ACCELERATIONS AFTER DRIVE TO REVERSE AND REVERSE TO DRIVE SHIFTS.
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GPOP - ISSUE REVIEW SYSTEM. *TT
DELAYED OR TEMPORARY LOSS OF TRANSMISSION ENGAGEMENT AFTER INITIAL START UP ON VARIOUS MODELS INCLUDING THE 2004...
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PACIFICA, SEBRING CONVERTIBLE, SEBRING SEDAN, INTREPID AND 2003 SX2.0. *TT
TRANSMISSION HARSH 4-3 DOWNSHIFT.
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*TT
POPPING/CLICKING/SNAPPING/TICKING SOUND FROM THE FRONT HUB/HALF SHAFT AREA DURING ACCELERATION AFTER DRIVE TO REVERSE OR REVERSE TO DRIVING SHIFTS.
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*TT
OVERDRIVE (OD) CLUTCH WEAR.
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*TT
Software & Calibration
6 bulletinsWarranty Operations Newsletter Updates from Warranty Operations
Warranty Operations Newsletter Updates from Warranty Operations
FLASH-NO START OR HARD START.
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*AK
FLASH - NO START OR HARD START.
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*TT
FLASH: FRONT HEATED SEATS DO NOT GET WARM ENOUGH.
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*TT
ERRONEOUS DIAGNOSTIC TROUBLE CODE (DTC) P2097 AND RECALIBRATE NVLD FORCED MONITOR TEST FOR VERIFYING DIAGNOSTIC TROUBLE CODES (DTC'S) P0440 AND P0442.
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*TT
Suspension
6 bulletinsCREAKING/SQUAWKING SOUND FROM FRONT STRUT AREA.
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*TT
POPPING/CLICKING/SNAPPING SOUND IN FRONT END.
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FRONT HALF SHAFT AND FRONT HUB ASSEMBLY. GPOP - ISSUE REVIEW SYSTEM. *TT
LOW SPEED RATTLE/CLUNK SOUND FROM FRONT SUSPENSION.
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*EH
SUSPENSION/TOWING/LIFTING DAMAGE.
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*TT
FRONT HUB/HALF SHAFT CLICK/POP SOUND.
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*TT
MUFFLED RATTLE SOUND FROM FRONT SUSPENSION.
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2004 VOYAGER INCLUDED. *TT
Lighting
5 bulletinsUse of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
05182535AD - Lamp Assy ?Tail Light LT You have been identified as either having stock, or have stock in transit to your dealership.
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Please return suspect stock of part number 05182535AD . See attachments for identifying suspect stock. Please return suspect parts back to your facing depot using Return Code 02, before 12 September, 2016.
Return: Lamp Assy - CHMSL& Cargo Light You have been identified as either having stock, or have stock in transit to your dealership.
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Please return all stock of follow ing part numbers:55372082AE, 55372082AD, 55372082AC, 55372082AB, 55372082AA. Replacement part number is 55372082AF w hich is in stock and available. Please return suspect parts back to your facing depot using Return Code 02, before 07 September, 2016.
ERRONEOUS TIRE PRESSURE MONITOR (TPM) WARNING LAMP ILLUMINATION.
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*TT
Steering
4 bulletinsREVISED POWER STEERING SYSTEM BLEEDING PROCEDURES.
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*SC
THE STEERING WHEEL TILT MECHANISM IS INOPERATIVE.
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*TT
POWER STEERING FLUID CONTAMINATION.
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*TT
IN AND OUT MOVEMENT IN STEERING COLUMN.
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*EH
Pre-Delivery & Maintenance
3 bulletinsKEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
SENTRY KEY REMOTE ENTRY SYSTEM - ADVANCE SERVICE INFORMATION #03-005.
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2004 DODGE DURANGO ALSO INCLUDED. *TT
Air Bags & Safety
1 bulletinPart Description: Seat Belt - Retaining Button Kits.
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Issue Description: Do not replace the entire seat belt if the seat belt web stop button is missing or damaged.~Belt Web Button:~ 1D1 - Light Graystone - 05093280AB Belt Web Button~1D5 - Medium Slate Gray - 05093280AB Belt Web Button~1DA - Pastel Slate Gray - 05093280AB Belt Web Button~1J3 - Medium Khaki - 05093283AB Belt Web Button~ZJ3 - Medium Khaki - 05093283AB Belt Web Button~1L2 - Light Natural Beige - 05114207AA Belt Web Button~BD1 - Light Graystone - 05093280AB Belt Web Button~ BD5 - Medium Slate Grey - 05093280AB Belt Web Button~ BDA - Pastel Slate Gray - 05093280AB Belt Web Button~ ZP7 - Deep Seamist Green - 05093280AB Belt Web Button~ 5JB571D1A$, 5JB571D5A$, 5JB571J3A$, 5JX141D1A$, 5JX141D5A$, 5JX141DVA$, 5JX141J3A$, 5JX14ZJ3A$, 1EY841D1A$, 1EY841D5A$, 1EY841J3A$, 1EY851D1A$, EY851D5A$, 1EY851J3A$ use the following mini Belt Web Buttons:~1D1 - Light Graystone - 05093285AB Mini Belt Web Button~1D5 - Medium Slate Gray - 05093285AB Mini Belt Web Button~1DV - Slate Gray - 05093285AB Mini Belt Web Button~1J3 - Medium Khaki - 05093286AB Mini Belt Web Button~ZJ3 - Medium Khaki - 05093286AB Mini Belt Web Button~ Position the button as originally installed, or use the opposite side as reference.~ Web Button Location CS:~Front Driver O/B: 690 +/- 10 mm~Front Passenger O/B: 435 +/- 10 mm~Rear O/B: 435 +/- 10 mm~Rear Center: 290 +/- 10 mm~Rear Center Mini: 854 +/- 10 mm~ Web Button Location RG/RS SWB:~Front O/B: 550 +/- 6 mm~2nd Row O/B: 558 +/- 6 mm~ 3rd Row O/B: 584 +/- 6 mm~Web Button Location RG/RS LWB:~Front O/B: 550 +/- 6 mm~ 2nd Row O/B: 518 +/- 6 mm (Exception 52029368A$, 04680197A$: 690 +/- 6 mm)~ 3rd Row O/B: 585 +/- 6 mm (Exception 1CK35BD1A$, 1CK35BD5A$, 1CK35ZJ3A$, 52029369A$, 52029370A$: 434 +/-6 mm)~ Apply a small dot of Bond-All Gel, p/n 04467709, around the backside hole of the female button. Press the female button over the post of the male that is sticking through the rearwar
Brakes
1 bulletinCREAKING/SQUEAKING SOUND FROM BRAKE PEDAL DURING ACTUATION.
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*TT