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2023 BMW 540I TSBs

37 Technical Service Bulletins across 11 categories

Engine

6 bulletins
11032731

The EVAP systems purge (vent) valve limited warranty for defects in materials or workmanship has been extended to 15...

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years / 150,000 miles as determined from the original in-service date.

10252038

Check Control message (CCM) indicates: (ID 213): Stop, exercising due care.

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Voltage supply The Service Engine Soon light is on with the following DME Fault Code: 21B209 - Starter alternator / belt for 48V system (OSA_RIEMEN_RISS): Belt betweenCombustion engine and starter generator torn And/or one or more of the following other issues are also occurring: Noise in the area of the belt drive. Odor from the engine compartment. Smoke formation in the area of the belt drive. Drive belt damaged or prematurely worn. Torn drive belt.

10247567

Engine will crank but not start.

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There is no communication with the integrated fuel module (TFE) whendiagnosing with ISTA. The following two fault codes will be stored in the DME: 032B43 - Low fuel pressure system, electric fuel pump: pressure value too low CDA594 - Message (- 0x33E) missing, receiver DME, transmitter TFE

10245367

Check Control message (CCM) indicates: (ID 213): Stop, exercising due care.

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Voltage supply The Service Engine Soon light is on with the following DME Fault Code: 21B209 - Starter alternator / belt for 48V system (OSA_RIEMEN_RISS): Belt betweenCombustion engine and starter generator torn And/or one or more of the following other issues are also occurring: Noise in the area of the belt drive. Odor from the engine compartment. Smoke formation in the area of the belt drive. Drive belt damaged or prematurely worn. Torn drive belt.

10236387

Engine Variants Updated.

10225126

Vehicle cannot be opened or closed using comfort access, engine start is not possible, and the vehicle may not start...

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when placing the key against the steering column.

Body & Paint

6 bulletins
10249437

The basic conditions for initializing the power windows are not met.

10245422

Customers may state that the alarm system (DWA) is not active after locking their unoccupied vehicle.

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Depending on the vehicles equipment and settings, no acoustic or optical confirmation (folding the mirrors/blinking confirmation) is noticeable. Additionally, the red anti-theft alarm LED in the interior mirror does not briefly flash every 2 seconds, indicating the alarm is armed.

10242698

?The sunroof will not operate in either direction.

10238081

Upon opening and closing the tailgate, a creaking/groaning sound can be heard from tailgate actuator.

10218418

A limited amount of Model Year 2022/2023 (MY22/23) vehicles were produced with non-functional smart opener control units.

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The Smart Opener is part of the Comfort Access feature, enabling to open the trunk lid or tailgate using the "foot kicking" motion beneath the rear bumper. Do not deliver to a customer, a New, Certified Pre-Owned or Used vehicle subject to a Delivery Stop, until the vehicle is repaired. Do not use or sell replacement equipment/parts subject to a Delivery Stop.

10218376

A limited amount of Model Year 2022/2023 (MY22/23) vehicles were produced with non-functional smart opener control units.

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The Smart Opener is part of the Comfort Access feature, enabling to open the trunk lid or tailgate using the foot kicking motion beneath the rear bumper.

Infotainment

5 bulletins
10249032

The Central Information Display goes black intermittently due to resets of the Head Unit (HU-H3).

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FaultB7F8F9 HU-H: Reset will be stored in the HU-H3.

10238090

After programming the head unit (HU-H2), activating the FSC (German word Freischaltcode) Enabling Codes repeatedly...

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fails.

10235206

Customer is shown an incorrect GPS location in the vehicle (i.e., Nav Map, coordinates).

10235203

Customer states there is no audio playback (telephony, navigation, radio) and system sounds (PDC, turn indicators,...

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acoustic signals) may also have failed.

10224210

The sound output intermittently drops out entirely.

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This can be reproduced with all audio sources as well as telephone and voice output.

Electrical

4 bulletins
10249027

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years.

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This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle discharged battery complaints.

10239611

Headlight check control (CC) message 128 "High beam headlight failure" is displayed.

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The following fault codes are stored during a vehicle test: 80419A - Left high-beam headlight: Short circuit and/or 8041A5 - light outputs: Number of permitted short circuit cycles exceeded

10238083

Due to a software error, the vehicle sporadically does not achieve sleep mode.

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As a result, the 12-volt battery becomes discharged and may cause a no-start condition.

10235191

Due to a software error, the vehicle sporadically does not achieve sleep mode.

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As a result, the 12-volt battery becomes discharged and may cause a no-start condition.

Other

4 bulletins
10239601

BMW AG has issued a Delivery Stop effective June 6, 2023 on certain Model Year 2023 - 2024 BMW vehicles that were...

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produced between October 26, 2022 and May 8, 2023.

10236236

Issues with the various functions of the camera-based driver assistance systems (KAFAS system) can possibly lead to...

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following customer complaints: KAFAS camera system deactivates itself, due to system restrictions that are not clear to the customer KAFAS camera system cannot be activated due to system restrictions that are not clear to the customer Road signs are sporadically not detected.

10235181

A groaning type noise is heard during the height adjustment.

10235179

There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold...

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start, when the outside temperature is 32 F (0 C) or lower.

Lighting

3 bulletins
10252031

One or more of the LED daytime running lights are dim or discolored.

10244243

Upon performing a vehicle read out, faultcode (CD0D16- Control unit light (BEL)(LIN): Wrong variant installed) is...

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stored inthe BCP (Basic Central Platform). Note: Functionality of the exterior lights and switch is fully operational when fault code is present.

10235200

One or more of the LED daytime running lights are dim or discolored.

Steering

2 bulletins
10249018

At low outside temperatures (below 40 degrees F) and slow driving speeds (i.e.

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when parking, maneuvering)with a large steering angle, the front end can be slightly axially misaligned. This can be felt (jerking)/ heard via an acoustic acknowledgement (clunk) as seen at the 11 second mark of the video. See attached video V36 01 21.

10249017

SITUATION Unusual noises occur only when operating the steering column in the axial direction.

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1. A one-time thump sound at the start of movement Shortly after the steering column starts moving, retracting, or extending, a one-time thump noise is heard. See attached video V32 03 23 2. Humming noise while steering column extends in the axial direction. The sound is only heard when the steering column is extended, not when the steering column is retracted. When the steering column starts to move in the extended direction, the humming noise can be heard. See attached video V32 04 23

Pre-Delivery & Maintenance

2 bulletins
10242967

BMW AG has requested the inspection of all dealer stock of the following part number(s) listed below to ensure the...

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spacer is conformed to drawing.

10235205

The 3G network in the US has been shut down.

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This means that only the 4G network will be available. In the 4G network, voice calls will be transferred via the Voice over LTE (VoLTE) function. For this purpose, the SIM card must perform an IMS registration in the mobile communication network. Due to a production error, the telematics control units were delivered without an IMS configuration. The Connected Drive voice services (Concierge Call, BMW Assistance, and emergency call voice) can no longer be used regionally in the US in vehicle with telematics control units ATM-1 and TCB-4G. Voice control of the vehicle and all other telephone (paired mobile devices) functions are not affected. Emergency call location data is unaffected.

Fuel System

2 bulletins
10239614

The air conditioning cycles from cold to warm air while driving or while at a stand still.

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The vent outlet temperatures vary by 25 degrees Fahrenheit or more (38 F to 60 F +) without changing any climate control settings.

10239602

A vehicle arrives at your center to be diagnosed for a micro-leak in the fuel evaporative (EVAP) system (NVLD natural vacuum leak detection).

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For this condition, the following fault is stored in the DME: 190302 - fuel tank ventilation and scavenging air system, micro-leak: leakage more than 0.5 mm.

Transmission

2 bulletins
10239603

BMW AG has issued an Emissions Recall (effective March 17, 2023) on a certain Model Year 2021 - 2023 BMW vehicles that...

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were produced between June 16, 2020, and December 13, 2022. Due to a software failure, there is the possibility that the transmission does not go into "sleep mode" if the car is turned off.

10235178

BMW AG has issued a Delivery Stop: Due to a software failure, there is the possibility that the transmission does not go...

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into "sleep mode" if the car is turned off.

Software & Calibration

1 bulletin
10239599

With the introduction of the BMW Remote Software Upgrade, all Service Pack 18 vehicles and partial Service Pack 15...

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vehicles may receive new functionality or modifications in their features.