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2005 Bigdog Chopper TSBs

18 Technical Service Bulletins across 8 categories

Engine

6 bulletins
10026469

BIG DOG MOTORCYCLE: STRUT BOLTS REPLACEMENT.

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REMOVE STRUT BOLTS AND INSTALL STRUT BOLT KIT P/N 243 000010-00. *PE

10026442

BIG DOG MOTORCYCLE: ELECTRICAL SIDE COVER CONTACT WITH BELT GUARD.

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A WIRE BUNDLE MAY PROTRUDE INTO THE RIGHT ELECTRICAL SIDE COVER. *PE

10023092

BIGDOG MOTORCYCLES - REVISED SPEEDOMETER AND MOUNT.

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*NJ

10019776

UPPER ENGINE MOUNT SCREW IS LOOSE OR MISSING.

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*AK

10017597

ENGINE RUNNING ONLY ON ONE CYLINDER AND/OR DAMAGED IGNITION COIL OR IGNITION MODULE.

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*TT

10016969

1/2 - 20 INCH UPPER ENGINE MOUNT BOLT RETENTION.

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BIG DOG. *TT

Electrical

3 bulletins
10020064

INTERMITTENT PRINTED CIRCUIT BOARD OPERATION.

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*TT

10018991

INACCURATE SPEEDOMETER OPERATION - VIBRATIONS AT HIGH SPEED ARE CAUSING SIGNAL LOSS TO NEEDLE FROM SPEED SENSOR.

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*TT

10017541

PRIMARY DRIVE FLUID SEEPING FROM THE STARTER HOUSING.

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*TT

Other

3 bulletins
10019984

TACHOMETER BOARD REPLACEMENT - INACCURATE TACHOMETER READINGS OR FLUCTUATION IN READINGS DUE TO MOISTURE.

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*AK

10019909

DIELECTRIC GREASE ADDITION TO CONNECTORS.

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*TT

10015923

BAKER 6-SPEED MAIN SHAFT SNAP RING.

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*SC

Transmission

2 bulletins
10020374

ROUGH SHIFTING, OR NOISY TRANSMISSION CAUSED BY LOOSE TRANSMISSION COUNTERSHAFT SCREW.

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*TT

10018960

05 CLUTCH BEARING CARRIER IDENTIFICATION.

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*AK

Lighting

1 bulletin
10020065

HEADLAMP CONNECTOR MAY MELT, MAKING BULB REPLACEMENT DIFFICULT.

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*TT

Body & Paint

1 bulletin
10020045

EHC CONTACT IMPROVEMENT PROCEDURE (REVISED).

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CURRENT SEAL DOES NOT ALLOW CONNECTOR PINS TO SEAT PROPERLY AND MOISTURE MAY BE PRESENT IN CONNECTOR. *TT

Tires & Wheels

1 bulletin
10017598

ABNORMAL PRIMARY CHAIN NOISE RESULTING FROM DISPLACEMENT OF THE ADJUSTING SHOE 10MM EXTERNAL SNAP RING RETAINER.

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*TT

Fuel System

1 bulletin
10017596

EXHAUST END CAP RESONATING RATTLING NOISE.

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*TT