2005 Big Dog Chopper DT TSBs

BIGDOG MOTORCYCLE: HIDDEN SHOCK ELECTRICAL COVER HARDWARE REPLACEMENT.

BIGDOG MOTORCYCLE: NEW PRIMARY INSPECTION COVER GASKET.

BIGDOG MOTORCYCLE: FUEL TANK VENT MAY BECOME FLOODED WITH FUEL, CAUSING THE MOTORCYCLE TO RUN POORLY DUE TO A FUEL MIXTURE THAT IS TOO RICH.

BIG DOG MOTORCYCLE: ELECTRICAL SIDE COVER CONTACT WITH BELT GUARD.

UPPER ENGINE MOUNT SCREW IS LOOSE OR MISSING.

ENGINE RUNNING ONLY ON ONE CYLINDER AND/OR DAMAGED IGNITION COIL OR IGNITION MODULE.

1/2 - 20 INCH UPPER ENGINE MOUNT BOLT RETENTION.

HORN HARNESS WIRES MAY BREAK.

INTERMITTENT PRINTED CIRCUIT BOARD OPERATION.

INACCURATE SPEEDOMETER OPERATION - VIBRATIONS AT HIGH SPEED ARE CAUSING SIGNAL LOSS TO NEEDLE FROM SPEED SENSOR.

PRIMARY DRIVE FLUID SEEPING FROM THE STARTER HOUSING.

ROUGH SHIFTING, OR NOISY TRANSMISSION CAUSED BY LOOSE TRANSMISSION COUNTERSHAFT SCREW.

SHIFTING DIFFICULTY CAUSED BY LOOSE TRANSMISSION COUNTERSHAFT SCREW.

05 CLUTCH BEARING CARRIER IDENTIFICATION.

TACHOMETER BOARD REPLACEMENT - INACCURATE TACHOMETER READINGS OR FLUCTUATION IN READINGS DUE TO MOISTURE.

DIELECTRIC GREASE ADDITION TO CONNECTORS.

BAKER 6-SPEED MAIN SHAFT SNAP RING.

HEADLAMP CONNECTOR MAY MELT, MAKING BULB REPLACEMENT DIFFICULT.

EHC CONTACT IMPROVEMENT PROCEDURE (REVISED).

ABNORMAL PRIMARY CHAIN NOISE RESULTING FROM DISPLACEMENT OF THE ADJUSTING SHOE 10MM EXTERNAL SNAP RING RETAINER.

EXHAUST END CAP RESONATING RATTLING NOISE.